DTII Belt Conveyor Impact Roller for Mining Machinery

DTII Belt Conveyor Impact Roller for Mining Machinery

The DTII Belt Conveyor Impact Roller is a specialized component of the DTII conveyor system, an advanced version of the TD75 standard, widely used in mining, coal, ports, and other heavy industries. Designed for the loading points of belt conveyors, these rollers absorb the shock of falling materials, such as coal, ore, or aggregates, to protect the conveyor belt from damage. Featuring rubber rings, rubber linings, or rubber coatings on a steel core, DTII impact rollers reduce impact stress, extend belt life, and ensure smooth operation in harsh mining environments.

Built to withstand abrasive, corrosive, and high-impact conditions, these rollers minimize downtime, reduce maintenance costs, and enhance conveyor reliability. This page covers what DTII impact rollers do, where they’re used, how to install them, what users say, and answers common questions, all in plain language to help you decide if they’re right for your conveyor system.

DTII Belt Conveyor Impact Roller for Mining Machinery Dimensions:

Unit: mm

D	d	Bearing model	L	b	h	f	Weight of rotating parts (kg)	Drawing No
108	20	4G204	950	14	6	14	14.2	DTⅡGL2111
	25	4G305		18	8	17	14.4	DTⅡGL2311
			1150				16.36	DTⅡGL2312
133							23.06	DTⅡGL3312
			1400				27.89	DTⅡGL3313
			1600				31.27	DTⅡGL3314
	30	4G306	1400	22			30.34	DTⅡGL3413
			1600				41.08	DTⅡGL3414
159	25	4G305	1400	18			34.77	DTⅡGL4313
			1600				40.34	DTⅡGL4314
	30	4G306	1400	22			35.51	DTⅡGL4413
			1600				41.08	DTⅡGL4414

DTII Belt Conveyor Impact Roller for Mining Machinery Features:

The DTII Impact Roller is engineered to protect conveyor belts at loading points by absorbing the shock of falling materials, ensuring durability and efficiency in rugged mining environments. Here’s what makes it stand out:

1. Shock-Absorbing Design

   • Features rubber rings, rubber linings, or rubber-coated surfaces on a steel core to cushion the belt against heavy material impacts.

   • Reduces belt damage and wear, extending service life in high-impact zones.

2. Robust Materials

   • Roller tubes made of Q235 steel (equivalent to SS400/JIS G3101/ASTM A36) for strength under heavy loads.

   • Shafts crafted from 45# steel (equivalent to DIN C45/JIS S45C/ASTM A1045) for precision and durability.

   • Optional stainless steel, UHMWPE, or rubber coatings for corrosion and abrasion resistance in harsh environments.

3. High-Performance Bearings

   • Equipped with deep groove ball bearings (6204, 6205, 6305, etc., with C3 clearance, 2RZ/2Z seals) for smooth rotation and long lifespan.

   • Triple labyrinth seals protect against dust, dirt, and moisture, ideal for mining conditions.

4. Low Noise and Vibration

   • Precision manufacturing and balance testing minimize noise and vibration during operation.

   • Reduces wear on the belt and conveyor frame, enhancing system longevity.

5. Corrosion and Wear Resistance

   • Options for zinc plating, baking paint, or epoxy coatings to resist rust in environments like coastal ports.

   • Rubber or UHMWPE coatings provide superior wear resistance in abrasive conditions.

6. Customizable Options

   • Roller diameters from 76mm to 219mm, lengths from 100mm to 3000mm, fitting belts 500mm to 2400mm wide.

   • Customizable rubber ring thickness, coating types, and frame designs to suit specific conveyor setups and material loads.

7. Standards Compliance

   • Meets DTII, DTII(A), CEMA (B, C, D, E), JIS, and ISO 9001:2008 standards for quality and safety.

   • Tested for radial runout (≤0.5mm), axial displacement (≤1.2mm), and rotation resistance (≤3.5N) to ensure reliability.

DTII Belt Conveyor Impact Roller Applications:

The DTII Impact Roller is used at the loading points of conveyor systems to absorb the shock of falling materials, protecting the belt and ensuring efficient operation. It’s ideal for these industries:

1. Mining

   • Absorbs impacts from coal, iron ore, copper, or aggregates at loading points in underground or open-pit mines.

   • Suits long-distance systems, like a 4 km conveyor in Shandong, reducing belt wear and maintenance.

2. Metallurgy

   • Protects belts handling raw or processed metals in smelting plants.

   • Corrosion-resistant coatings withstand abrasive or high-temperature environments.

3. Ports and Terminals

   • Cushions belts during loading/unloading of coal, grain, or aggregates.

   • Rust-resistant coatings are ideal for salty coastal conditions.

4. Construction

   • Absorbs impacts from gravel, sand, or aggregates at loading zones on job sites.

   • Works with mobile or fixed conveyors for flexible setups.

5. Power Plants

   • Protects belts handling coal or ash at loading points in fuel or waste systems.

   • Designed for dusty, high-impact environments.

DTII Belt Conveyor:

Purpose and Scope of Use:

DTII、DTII(A) fixed belt conveyors. Their main parameters, transmission power, and tension calculation methods adopt ISO international standards, and are widely used in various industries.The material is transported by a single or multiple unit synthetic transportation system.This conveyor is suitable for working in temperatures ranging from -25°C to 40°C.

Product Features:

◆ Conveying materials is below 2.5t/m3◆ Can be divided into 500, 650, 800, 1000, 1200, 1400, 1600, 1800, 2000、2200, 2400◆ Can be divided into：0.8, 1.0, 1.25, 1.6, 2.0, 2.5, 3.15、4.0, (4.5), 5.0, (5.6), 6.5 

Belt  width  (mm)	0.8	1.0	1.25	1.6	2.0	2.5	3.15	4	(4.5)	5.0	(5.6)	6.5
500	69	87	108	139	174	217
650	127	159	198	254	318	397
800	198	248	310	397	496	620	781
1000	324	405	507	648	811	1014	1278	1622
1200		593	742	951	1188	1486	1872	2377	2674	2971
1400		825	1032	1321	1652	2065	2602	3304	3718	4130
1600					2186	2733	3444	4373	4920	5465	6122
1800					2795	3494	4403	5591	6291	6989	7829	9083
2000					3470	4338	5466	6941	7808	8676	9717	11277
2200							6843	8690	9776	10863	12166	14120
2400							8289	10526	11842	13158	14737	17104

Note:1. The conveying capacity in the table is calculated based on horizontal transportation, with a dynamic stacking angle of 20° and a roller groove angle of 35°.2. The belt speeds of 4.5m/s and 5.6m/s in the table are non-standard values and are generally not recommended for use.

Installation Guidelines:

Installing DTII Impact Rollers is straightforward with these steps:

1. Verify Specifications

   • Ensure the roller’s diameter, length, rubber ring thickness, and frame design match your conveyor’s belt and loading point requirements.

   • Confirm the frame can support the roller’s weight and material impact loads.

2. Position the Rollers

   • Install impact rollers at loading points where materials are fed onto the belt, typically spaced 0.5-1 meter apart based on belt width and load [].

   • Use sturdy frames to secure the rollers, ensuring they align with the belt’s trough angle (20°, 35°, or 45°).

3. Align the Rollers

   • Set rollers perpendicular to the belt to ensure even support and effective shock absorption.

   • Use a laser level or string line to align rollers with adjacent idlers for consistent performance.

4. Inspect Bearings and Seals

   • Verify bearings are lubricated with lithium soap grease and triple labyrinth seals are intact.

   • Avoid disturbing seals to maintain dust and water resistance.

5. Adjust Belt Tension

   • Set tension to keep the belt taut without overloading the rollers. Use:[ T = \frac{P_p \cdot 1000}{v} ] where (T) is tension (Newtons), (P_p) is power (kilowatts), and (v) is belt speed (meters/second).

6. Test the System

   • Run the conveyor at low speed with a light load to check roller performance, shock absorption, and belt alignment.

   • Adjust roller positions if the belt shows uneven wear or material spillage occurs.

Installation Tips

• Use trained technicians to meet safety and industry standards.

• Document installation details for maintenance records.

• Contact [Your Company Name] for expert installation support.

Maintenance Tips

Regular care keeps DTII Impact Rollers performing well:

• Inspect Regularly: Check rubber rings, rollers, bearings, and frames every 3-6 months for wear or damage.

• Lubricate Bearings: Apply lithium soap grease every 6 months to ensure smooth rotation.

• Clean Rollers: Remove material buildup from rubber rings to maintain shock absorption.

• Check Alignment: Ensure rollers remain perpendicular to prevent belt drift.

• Use OEM Parts: Replace with DTII-compliant parts to maintain performance.

• Avoid Damage: Do not strike rollers or frames with heavy objects to prevent damage to bearings or seals.

Customer Feedback:

Here’s what users of DTII Impact Rollers say:

1. Australian Gold Mine

   “These impact rollers handle big ore impacts without fail. Our conveyor runs smoother, and we’ve saved on belt replacements.” – Sarah Mitchell, Site Engineer

2. South African Port Terminal

   “The corrosion-resistant coatings are perfect for our salty environment. These rollers are tough and reliable.” – Naledi Khumalo, Logistics Manager

3. Chilean Copper Mine

   “Our belt life is up 25% with these impact rollers. They’re built to last in tough conditions.” – Carlos Rojas, Maintenance Supervisor

Related Questions (FAQs):

Got questions? Here are clear answers with keywords to help you find us:

1. What’s a DTII Impact Roller?

A roller with rubber rings or coatings installed at conveyor loading points to absorb the shock of falling materials, protecting the belt.

2. How does it protect the conveyor belt?

Rubber rings or coatings cushion the impact of materials like coal or ore, preventing tears and wear.

3. What’s it made of?

Q235 steel for roller tubes, 45# steel for shafts, with rubber, UHMWPE, or stainless steel coatings for durability.

4. How often should I maintain it?

Inspect every 3-6 months, lubricate bearings, clean rubber rings, and check alignment. Don’t tamper with seals.

5. Can it be customized?

Yes, we offer various sizes, rubber ring thicknesses, and coatings to fit your conveyor.

6. Where’s it used?

Mining, metallurgy, ports, construction, and power plants for handling bulk materials like coal or ore.

7. How does it improve my conveyor?

It reduces belt damage, minimizes maintenance, and enhances efficiency by absorbing material impacts.