Planetary Mixer Gearbox

Involute Planetary Mixer Gearbox

Involute planetary mixer gearboxes are made of high-quality steel and are known for their strength and robust design. They can be made in two versions: one with a solid output shaft and the other with a hollow one. The two-disc gears are widely used in various industrial applications, such as in the construction industry.Compared to fixed-axis gear systems, this type of gear arrangement has several advantages. Its compact size and increased torque transmission make it an excellent choice for various applications, including the beverage industry. The gear arrangement is also beneficial in terms of stability and rotational stiffness. The planetary mixer gearbox has multiple advantages over fixed-axis gear systems. They help reduce energy losses by converting it to torque efficiently.

ITEM no.	Ratio	Power KW	Output Torque (Nm)	Input speed(r.p.m)	weigh(Kg)
E1	14.60	61.97	16000	540	256
E2	18.20	46.61	15000	540	256
E3	28.27	59.27	16000	1000	290
E4	16.13	55.04	15700	540	256
E5	18.20	41.95	13500	540	256
E6	21.10	32.16	12010	540	256
E7	13.40	76.05	18020	540	280
E8	28.27	61.12	16500	1000	330
E9	25.89	72.89	18020	1000	290
E10	13.40	67.52	16000	540	256
E11	25.89	34.95	16000	540	290
E12	13.40	67.52	16000	540	256
E13	18.20	41.95	13500	540	256
E14	21.10	32.16	12000	540	256
E15	25.80	73.14	18020	1000	290
E16	13.38	76.16	18020	540	256

Variations of Planetary Mixer Gearbox

Variations of planetary mixer gearboxes can be grouped according to the reduction ratio. For example, a gearbox with a ratio of 3:1 will have an output speed of 100 RPM. As the number of teeth increases, the output torque also increases inversely or proportionally. The planetary system has a stationary component that acts as the limiting force of torque. Therefore, there are many variations of planetary mixer gearboxes available.

Benefits of Planetary Mixer Gearbox

The planetary mixer gearbox has a number of benefits over traditional fixed axis designs. The compact size allows for less overall loss of effectiveness. The gear arrangement also reduces energy lost as heat. It increases torque capacity and density due to better load distribution. It also enhances rotational stiffness and stability. Among the advantages of planetary mixer gearboxes, this gearbox configuration offers high torque density. Its compact design reduces noise and allows for a wider range of applications.

Application of Planetary Mixer Gearbox

A planetary mixer gearbox is a common agricultural and industrial equipment. The planetary gears work by rotating the motor around the worm gear or planetary shaft. Usually, gears are lubricated with oil, but if you use it on a smaller scale, you can also use grease. Remember to lubricate regularly and use the appropriate lubricant.

Planetary Gearbox for Concrete Mixer

Choosing a planetary gearbox for your concrete mixer may be an important decision. This type of transmission provides excellent torque transmission and ensures optimal load distribution. They have horizontal and vertical versions. Twin shaft concrete mixers are also very popular. They are capable of mixing all types of concrete, including dry hard concrete and precast concrete. They can also be used to mix fiber concrete in the glass industry. EP planetary mixer sweeps the floor every four revolutions and covers each mixing area regularly. It features a key operated safety switch and a spacious access facility for easy mixing.These transmissions have a dual function. In addition to transmitting motion to the rollers, they also carry the weight of the front. They simplify the construction and maintenance of concrete mixers. These gearboxes are available in several different sizes for truck mixers with capacities ranging from 1 m3 to 13 m3. They are also suitable for small concrete mixers at construction sites and road trucks. 

Feed Mixer Planetary Gearbox

Feed mixer planetary gearbox is a popular tool for cattle farms. The equipment is designed to help mix feed in an efficient and quiet manner. Its planetary gear design allows more power to be generated in a smaller space. The unit is open to after-sales market upgrades and customization. There are many different types of feed mixer planetary gearboxes available. The planetary mixer has a low profile, short loading height and durable modular design. In addition, the maintenance cost of the planetary gearbox is low. Its heavy tubular frame makes it ideal for medium-sized operations.

Proper Lubrication for Planetary Mixer Gearbox

The lubricating oil in a planetary mixer gearbox must be of appropriate viscosity. A high viscosity lubricant will flow too slowly when gear teeth engage, while a low viscosity lubricant will not provide sufficient film thickness to prevent metal-to-metal contact. A general-purpose grease such as TW2 is suitable for lubricating planetary mixer gearboxes.There are several ways to lubricate planetary gears. Gear oil is a thicker version than hydraulic oil and can be used for lubrication. Hydraulic oil does not hold the gears as tightly and can reduce lubrication effectiveness. Moreover, it can cause overheating, which can reduce the life of the planetary gearbox. For a longer life, it is recommended to use gear oil, as it can help reduce overheating.Once you have greased the planetary gears, you need to assemble the rest of the components. Ensure that the holes of the planetary and motor shaft are properly aligned before inserting the planetary pin. Using a small screwdriver, align the holes on both planetary and motor shafts. You can check the gears for other signs of wear, such as loosening of the pin.