PTO Corn Silage Harvester for Corn Harving 4QX-1400 4QX-1800 4QX-2300

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PTO Corn Silage Harvester for Corn Harving 4QX-1400 4QX-1800 4QX-2300

A PTO (Power Take-Off) corn silage harvester is a specialized agricultural machine used for harvesting corn and processing it into silage. Corn silage is a valuable feed source for livestock, particularly for dairy cows, due to its high energy and nutrient content. The PTO corn silage harvester is designed to efficiently and effectively harvest corn plants, chop them into small pieces, and pack them into a silage pit or storage bags for fermentation and preservation. The PTO is a mechanical device located on the rear of a tractor that transfers power from the tractor's engine to the corn harvester. It's used to drive various components of the harvester, such as the cutting mechanism and the chopping unit. The corn harvester is equipped with a cutting mechanism, usually in the form of a row of rotating discs or blades. This mechanism is responsible for cutting the corn plants at the base and gathering them into the harvester. PTO corn silage harvesters are commonly used on larger farms or in commercial operations where a significant amount of corn silage is needed for livestock feeding. They offer efficient harvesting, chopping, and storage capabilities, enabling farmers to produce high-quality silage for their animals' nutritional needs.

Specifications of PTO Corn Silage Harvester

Model		4QX-1400	4QX-1800	4QX-2300
Match Power	HP	60-90	90-120	120-200
Cutting Width	MM	1400	1650	2250
Min. Cutting Height	MM	50	50	50
Cutter Speed	R/MIN	1000	1000	1000
Capacity	KGS	OVER 12000	OVER 20000	OVER 30000
Throw Distance	M	OVER 6	OVER 8	OVER 8
Throw Height	M	3.5	4	4
Throw Angel	DEGREE	360	360	360
Structure Weight	KGS	900	1200	1400
Overall Size	MM	3800X1490X3480	4900X1830X4070	4760X2380X4070

Structural Features of PTO Corn Silage Harvester for Corn Harving

A PTO (Power Take-Off) corn silage harvester is a specialized machine used for harvesting corn and processing it into silage, which is a high-moisture forage feed for livestock. Here are some common features of a PTO corn silage harvester:

• Power Take-Off (PTO): The harvester is driven by the power generated from the tractor's PTO shaft. This allows the machine to connect to the tractor and utilize its engine power.
• Cutter Head: The harvester is equipped with a rotating cutter head that cuts through the standing corn stalks. The cutter head may have multiple rows of blades or discs, which efficiently chop the corn plants into small pieces.
• Gathering System: The harvester includes a gathering system, typically consisting of row units, which guide the corn plants towards the cutter head. This system helps ensure a smooth and continuous flow of corn into the harvester.
• Chopping Mechanism: After the corn plants are cut, they pass through a chopping mechanism that further reduces the size of the harvested material. The chopping mechanism may consist of knives or blades that finely chop the corn stalks and leaves.
• Blower or Conveyor: Once chopped, the corn material is either blown or conveyed into a wagon or a truck for transportation. Some harvesters feature a blower that forcefully blows the chopped material into a trailer, while others use a conveyor belt to transfer it.
• Adjustable Height: PTO corn silage harvesters often have an adjustable cutting height mechanism. This allows the operator to set the desired height at which the corn plants are cut, ensuring optimal harvesting efficiency.
• Crop Processing Options: Depending on the specific model, PTO corn silage harvesters may offer additional processing options. For example, some machines have built-in kernel processors that crack or crush the corn kernels, improving their digestibility for livestock.
• Control and Monitoring System: Modern corn silage harvesters come with electronic control systems and displays that allow the operator to monitor and adjust various settings. These systems provide real-time information on crop flow, engine performance, and other important parameters.
• Durability and Maintenance: PTO corn silage harvesters are built to withstand the demanding conditions of corn harvesting. They are designed with sturdy frames, reliable drivetrain components, and easy access to maintenance points for efficient upkeep.

Install the PTO Corn Silage Harvester to the Compact Tractor

Installing a PTO corn silage harvester onto a compact tractor requires a few steps. Here's a general guide to help you with the installation process: 1. Choose the Right Harvester: Ensure that the corn silage harvester you have is compatible with your compact tractor. Consider factors such as the horsepower requirements and the hitching mechanism of both the harvester and the tractor. 2. Prepare the Tractor: Make sure the compact tractor is on level ground and turned off. Lower any attachments or implements that may interfere with the installation process. If necessary, remove any existing attachments from the tractor's three-point hitch. 3. Align the Harvester: Position the harvester behind the tractor, aligning the hitching mechanism of the harvester with the three-point hitch of the tractor. The hitching mechanism may include hooks, pins, or latches. 4. Connect the Hitch: Attach the harvester to the tractor's three-point hitch by inserting the hitch pins or hooks into the corresponding mounting points on both the harvester and the tractor. Ensure that the hitch is securely fastened to prevent any movement during operation. 5. Connect the PTO Shaft: Locate the PTO shaft on the harvester and the tractor. Line up the splines on the PTO shafts and slide them together. Secure the connection by engaging the locking mechanism, such as a collar or a shear bolt, depending on your specific equipment. 6. Adjust the Height: Depending on the harvester model, you may need to adjust the cutting height to match the desired level. Consult the harvester's manual for instructions on how to adjust the cutting height mechanism. 7. Test the Connection: Before operating the harvester, start the tractor's engine and engage the PTO to ensure that the connection is secure and the PTO shaft is rotating smoothly. Check for any unusual noises or vibrations that may indicate a problem with the installation.

Choose the Right PTO Corn Silage Harvester for Corn Harving

Choosing the right PTO corn silage harvester for corn harvesting involves considering several factors. Here are some key considerations to help you make an informed decision: (1) Size and Capacity: Evaluate the size of your cornfield and the amount of corn you plan to harvest. Choose a harvester that has the appropriate working width and capacity to efficiently handle your expected yield. Larger fields may require wider harvester models to cover more ground in less time. (2) Power Requirements: Check the power requirements of the harvester and ensure that your tractor can provide the necessary horsepower. Consider the power output of your tractor's PTO (Power Take-Off) and compare it with the harvester's power requirements. It's essential to have a compatible match to ensure optimal performance. (3) Cutting Mechanism: Different corn silage harvesters employ various cutting mechanisms, such as blades or discs. Consider the type of cutting mechanism that best suits your needs. Blades are commonly used for general corn harvesting, while discs are preferred for heavy-duty applications or when dealing with more challenging crop conditions. (4) Crop Processing Options: Some corn silage harvesters offer additional processing options, such as built-in kernel processors. These processors crack or crush the corn kernels, enhancing their digestibility for livestock. If you require processed corn for your specific livestock feeding needs, consider a harvester equipped with a suitable processing system. (5) Adjustability: Look for a harvester that provides adjustable cutting height options. This allows you to modify the cutting height according to your preferences and field conditions. Adjustable height settings enable you to optimize the harvest and minimize the inclusion of unwanted material, such as soil or debris. (6) Durability and Maintenance: Consider the overall build quality and durability of the harvester. Look for features like sturdy frames, reliable drivetrain components, and easy access to maintenance points. A robust and well-designed harvester will be more efficient, require less maintenance, and have a longer service life.

PTO Corn Silage Harvester Common Troubleshooting

Troubleshooting common issues with a PTO corn silage harvester is essential for maintaining its efficiency and ensuring reliable operation during the critical harvesting season. Here are several problems you might encounter and their possible solutions: 1. Harvester Not Engaging Properly

• Possible Causes: PTO shaft not correctly connected, damaged PTO shaft, or engagement lever issues.
• Solutions: Ensure the PTO shaft is securely connected to both the tractor and the harvester. Check the PTO shaft for any damage and replace it if necessary. Inspect the engagement lever and linkage for proper operation and make adjustments or replacements as needed.

2. Uneven or Incomplete Crop Cutting

• Possible Causes: Dull or damaged cutting blades, incorrect cutting height adjustment, or high travel speed.
• Solutions: Sharpen or replace the cutting blades to ensure a clean and efficient cut. Adjust the cutting height according to the crop conditions. Reduce the travel speed to allow for more thorough cutting.

3. Clogging in the Gathering or Processing Units

• Possible Causes: Overloading, wet or heavy crop conditions, improper adjustment of gathering chains or rollers.
• Solutions: Adjust the working speed to match the crop conditions and avoid overloading the harvester. Wait for better conditions if the crop is too wet or heavy. Check and adjust the settings of gathering chains or rollers to improve material flow.

4. Poor Chop Quality

• Possible Causes: Incorrect chopper drum speed, worn or improperly adjusted knives, or incorrect processor roll gap.
• Solutions: Adjust the chopper drum speed to the manufacturer's recommendations for the crop type and desired chop length. Inspect the knives for wear and ensure they are properly adjusted. Adjust the processor roll gap to achieve the desired kernel processing.

5. Increased Fuel Consumption or Reduced Efficiency

• Possible Causes: Engine overload due to harvester settings, dull cutting components, or general mechanical inefficiency.
• Solutions: Review harvester settings to ensure they are optimized for current crop conditions. Sharpen or replace dull cutting components. Perform a thorough mechanical check to identify and fix sources of inefficiency.

6. Harvester Vibrations

• Possible Causes: Imbalanced chopper drum or flywheel, damaged PTO shaft, loose components.
• Solutions: Balance the chopper drum or flywheel as necessary. Inspect the PTO shaft for damage or imbalance and replace if needed. Tighten any loose components, including bearings, bolts, and mounts.

7. Difficulty Discharging Silage

• Possible Causes: Blockage in the discharge chute, incorrect blower speed, or blower paddle wear.
• Solutions: Clear any blockages in the discharge chute. Adjust the blower speed for optimal discharge performance. Inspect the blower paddles for wear and replace them if necessary.

Why Choose Raydafon's Silage Harvester?

Raydafon Agricultural Machinery Co., Ltd. has been engaged in the research and development of agricultural machinery, such as PTO shafts, agricultural gearboxes, agricultural chains, agricultural pulleys, and agricultural sprockets. Our company has more than 100 employees, among which there are 20 technical technical staff and five senior R&D personnel. Besides, we have abundant financial resources and two advanced casting, forging, machining, heat treatment, and lacquering production lines, and we use CAD computer-aided design system. Our production technology is strong and the equipment is advanced, including lathing, milling, planing, stamping, cutting plate, and electric welding. We have accumulated more than ten years of experience in production, and mainly produce farming machinery, planting machinery, harvesting machinery and its accessories, and matching machines, which are set up by the main tractor manufacturers in China. Our main products are PTO shafts, agricultural gearboxes, corn seeder, drum mowers, rotary hay rakes, flail mowers, lawn mowers, sickle bar mowers, rotary mowers, rotary tillers, land levelers, fertilizer spreaders, furrow ploughs, disc harrows, disc blades, disc ridgers, disc ploughs, potato planters, potato harvester, wheat seeder, vegetable seeder, post hole diggers, boom sprayers, agricultural subsoiler, agricultural trailers, disc mower, finger wheel rake, large round baler, mini round baler, PTO wood chipper, diesel wood chipper, log splitter, front end loader, backhoe, snow blower, road sweeper, etc. The above series of products are complete in specifications, excellent in performance, and reliable in quality. Our products are sold all over the country and are exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia all year round.