Universal Cardan Drive Shaft SWC225BH for Straightening Machine

Universal Cardan Drive Shaft SWC225BH for Straightening Machine

The Cardan drive shaft SWC225BH is a key component used in straightening machines. These machines are commonly employed in various industries, including metalworking, automotive, and manufacturing, where the straightening of materials is crucial for ensuring their quality and dimensional accuracy.The Cardan drive shaft, also known as a universal joint or U-joint, is designed to transmit torque and rotation between two shafts that are not aligned with each other. It consists of a pair of yokes connected by a cross-shaped intermediate component known as the spider. The yokes are attached to the respective shafts, while the spider allows for the rotation and flexibility required to compensate for the misalignment.When integrated into a straightening machine, the Cardan drive shaft SWC225BH enables the transfer of rotational power from the machine's motor to the straightening rolls or other components responsible for the material straightening process. By accommodating the misalignment between the input and output shafts, the Cardan drive shaft ensures smooth and efficient power transmission.The SWC225BH Cardan drive shaft is designed to withstand the high torque and dynamic loads typically involved in straightening applications. It is constructed using high-quality materials, such as alloy steel, to ensure durability and reliability under demanding operating conditions. Additionally, the design of the SWC225BH may incorporate features like grease fittings or sealed bearings for lubrication and maintenance purposes.

Straightening Machine Cardan Drive Shaft SWC225BH Dimensions

Straightening Machine Cardan Drive Shaft SWC225BH Specifications

No.	Gyration diameter Dmm	Nominal torqueTnKN·m	Axes fold angleβ(°)	Weary torqueTfKN·m	Flex quantityLs mm	Size (mm)										Rotating inertiakg.m2		Weight (kg)
						Lmin	D1(js11)	D2(H7)	D3	Lm	n-d	k	t	b(h9)	g	Lmin	Increase100mm	Lmin	Increase100mm
SWC225BH	225	40	20	≤15	140	920	196	135	152	120	8-17	20	5	32	9	0.538	0.0234	122	4.9

Advantages of Cardan Drive Shaft SWC225BH for Straightening Machine

The Cardan drive shaft, particularly the SWC225BH model designed for straightening machines, offers several significant advantages that enhance the efficiency and reliability of the machinery with which it is integrated. These advantages stem from the design features and engineering excellence of the Cardan shaft, making it an ideal choice for high-demand industrial applications such as metal straightening. Here are some of the key benefits:1. High Torque and Rotational Speed Capacity: The SWC225BH Cardan drive shaft is engineered to handle high levels of torque and rotational speeds. This capability ensures that straightening machines can operate at optimal levels without compromising performance or risking damage to the drive system.2. Durability and Long Service Life: Made from high-grade materials, this Cardan drive shaft is designed for durability and resistance to wear and tear. Its construction allows for a longer service life, even in harsh industrial environments, reducing downtime and maintenance costs.3. Flexibility in Angular and Radial Misalignments: One of the hallmark features of Cardan drive shafts is their ability to accommodate angular, axial, and radial misalignments between connected machinery components. The SWC225BH model excels in this aspect, ensuring smooth power transmission even when machinery components are not perfectly aligned, which is common in real-world industrial settings.4. Efficient Power Transmission: The design of the Cardan drive shaft allows for efficient transmission of power with minimal loss. This efficiency is crucial for maintaining the operational cost-effectiveness of straightening machines, especially in continuous, high-load applications.5. Reduced Vibration and Noise: The SWC225BH model is designed to minimize vibration and noise during operation, contributing to a safer and more pleasant working environment. This reduction in vibration also plays a role in the longevity of the shaft and the machinery it serves, as excessive vibration can lead to premature wear and failure of mechanical components.6. Versatility: The SWC225BH Cardan drive shaft is suitable for a wide range of straightening machine models and other industrial applications requiring high torque and flexibility. This versatility makes it a preferred choice for manufacturers and maintenance engineers.

Cardan Drive Shaft SWC225BH for Straightening Machine Applications

The Cardan drive shaft SWC225BH is widely used in straightening machines across various industries. Its design and capabilities make it suitable for a range of applications that require efficient and accurate material straightening. Some common applications of the SWC225BH Cardan drive shaft in straightening machines include:(1) Metalworking: Straightening machines equipped with the SWC225BH drive shaft are commonly used in metalworking processes. They are utilized for straightening metal sheets, plates, bars, tubes, and other forms of metal components. These machines ensure that the metal materials are free from bends, twists, or other deformations, meeting the required dimensional tolerances.(2) Automotive industry: The automotive sector extensively employs straightening machines with the SWC225BH drive shaft. These machines are utilized in the manufacturing process of various automotive components, including chassis frames, axles, drive shafts, and suspension parts. Straightening machines help ensure the structural integrity and dimensional accuracy of these components, contributing to the overall quality and performance of vehicles.(3) Manufacturing and fabrication: Straightening machines are utilized in general manufacturing and fabrication processes, where precise alignment and straightness of materials are critical. The SWC225BH Cardan drive shaft enables these machines to straighten a wide range of materials, such as tubes, pipes, profiles, and beams, used in diverse industries like construction, furniture, and equipment manufacturing.(4) Steel industry: In the steel industry, straightening machines equipped with the SWC225BH drive shaft are used for straightening steel bars, rods, and wire. These machines play a crucial role in ensuring the straightness and uniformity of steel products, which are essential for further processing, such as cutting, bending, and welding.(5) Heavy machinery and equipment: Straightening machines incorporating the SWC225BH drive shaft find applications in heavy machinery and equipment manufacturing. They are employed to straighten large components, such as shafts, spindles, and structural members, used in industries like construction, mining, and power generation. Straightness and alignment are critical for the proper functioning and longevity of these heavy-duty components.

Manufacturing Process of Cardan Drive Shaft SWC225BH for Straightening Machine 

The manufacturing process of the Cardan drive shaft SWC225BH for a straightening machine involves several steps. Here is a general overview of the manufacturing process:1. Design and Engineering: The manufacturing process begins with the design and engineering phase. Engineers work on developing the specifications and design of the SWC225BH Cardan drive shaft based on the requirements of the straightening machine and the industry standards.2. Material Selection: High-quality materials are selected for the construction of the drive shaft. Typically, alloy steel is chosen for its strength, durability, and ability to withstand high torque and dynamic loads.3. Raw Material Preparation: The selected alloy steel is obtained in the form of bars or tubes. These raw materials are inspected for quality and then cut into appropriate lengths, depending on the desired dimensions of the drive shaft.4. Machining: The machining process involves shaping and forming the raw material into the desired components of the Cardan drive shaft. CNC (Computer Numerical Control) machines or other precision machining tools are used to perform operations such as turning, milling, drilling, and grinding. This process creates the yokes, cross-shaped spider, and other components of the drive shaft.5. Heat Treatment: After the machining process, the components undergo heat treatment to enhance their mechanical properties. Heat treatment processes like quenching and tempering are applied to improve the strength, hardness, and toughness of the drive shaft components.6. Assembly: Once the individual components are machined and heat-treated, they are assembled to form the Cardan drive shaft. The yokes are attached to the ends of the shafts, and the cross-shaped spider is fitted in between, allowing for rotational movement and compensating for misalignment.7. Balancing: Balancing is a critical step to ensure smooth operation and minimize vibrations. The assembled drive shaft is dynamically balanced using specialized equipment. Imbalances are corrected by adding or removing weight from specific locations until the desired balance is achieved.8. Quality Control and Inspection: The completed Cardan drive shaft undergoes rigorous quality control and inspection procedures. This includes dimensional checks, surface finish evaluation, material testing, and functional testing to ensure that it meets the required specifications and performance standards.9. Surface Treatment: Depending on the specific requirements and preferences, the surface of the drive shaft may undergo additional treatments such as coating, plating, or painting for corrosion resistance and improved aesthetics.

Industrial Cardan Drive Shaft Manufacturers

Raydafon Transmission Machinery Co., Ltd. is a professional company dedicated to the research, development, design, and manufacture of transmission shafts for metallurgical machinery, papermaking machinery, woodworking machinery, plastics machinery, mining machinery, textile machinery, petroleum machinery, water conservancy machinery, road construction machinery, excavating machinery, etc. The company adopts advanced computerized design technology, excellent numerical-control machining equipment, all-around screen test methods, and complete Microsoft system management, creating a reliable product strength. The factory specializes in the production of SWC, SWP, SWL cross shaft universal shaft, flexible jaw couplings, spacer couplings, rigid couplings, HRC couplings, fluid couplings, chain couplings, flange flexible couplings, gear couplings, and so on. Its various performance indicators by the user feedback have reached or exceeded the advanced level of the industry; the products are sold to major domestic OEMs and exported abroad with the host. After years of efforts, we have provided support services for a number of companies across the country; in the future, we will continue to do better for the majority of customers by providing quality products and quality service. And welcome friends from all walks of life to visit and negotiate.

FAQ

Q 1: Are you a trading company or a manufacturer?A: We are a professional manufacturer specializing in manufacturingvarious series of cardan drive shafts.Q 2: Can you do OEM?Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.Q 3: How long is your delivery time?Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.Q 4: Do you provide samples? Is it free or extra?Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.Q 5: How long is your warranty?A: Our Warranty is 12 months under normal circumstances.Q 6: What is the MOQ?A: Usually, our MOQ is 1 pcs.Q 7: Do you have inspection procedures for the cardan drive shaft?A: 100% self-inspection before packing.Q 8: Can I have a visit to your factory before the order?A: Sure, welcome to visit our factory.Q 9: What's your payment?A:1) T/T.