The Worm Reducer-Replacement of Elecon SNU Modular Universal Mounting 9 SNU-V Worm Gear Unit is a series of gearboxes with a wide rib design, which increases the heat dissipation area. The streamlined oil sump can hold more oil, and the larger fan can enhance the thermal rating of the gearbox. All these features result in increased continuous load capacity without a significant rise in temperature. The gearbox can be easily replaced without opening it manually, by simply transferring the fan and fan cover from one end of the worm shaft to the other.
Our company offers replacement worm gearboxes under the Elecon brand. These replacements are of high quality and offered at competitive prices. It is important to note that our products are replacement parts and not original equipment manufacturer (OEM) parts. For purchasing OEM parts, please contact the original supplier.
The gearbox casing is designed with a streamlined structure, providing durability and made from fine-grained cast iron. It is completely oil and dust-proof, allowing for outdoor installation without the need for additional covers. The surface and apertures are precisely drilled and processed using the latest precision machinery to ensure perfect alignment and interchangeability.
The worm is made of carburized alloy steel and undergoes grinding and polishing. It is integrated with the shaft, which has been precisely ground. The worm wheel is made of centrifugally cast phosphor bronze and processed on a dedicated worm wheel milling machine. The worm wheel is then gas-carburized and ground using an automatic workpiece grinder. Each worm wheel is inspected and matched with the main worm to ensure complete interchangeability.
The worm and worm wheel are supported by ball or roller anti-friction bearings, providing sufficient safety margin to withstand axial and thrust loads on the journal necks. Cantilever loads generated by chain or small gear transmission are generally allowed, as the gearbox and bearings are designed for this purpose. However, complete and detailed information should be provided for confirmation. Additional roller bearings can be provided in cases of heavy cantilever loads.
The shafts are made of high-strength carbon steel. The larger shaft diameter allows for handling torsional and bending loads that may arise from cantilever drives.
The single-piece universal housing comes with top and bottom flanges, as well as supporting flanges, allowing for universal mounting positions such as low speed, high speed, and vertical. Therefore, internal components can be interchanged for all installation positions. To change the installation position from low speed to high speed or vice versa, simply invert the device and change the positions of the drain plug, breather plug, and oil level indicator. The sturdy and compact streamlined design ensures sufficient heat capacity.
| Issue | Cause | Solution |
|---|---|---|
| Excessive noise | Loose gears or bearings | Tighten gears and bearings |
| Overheating | Lack of lubrication or excessive load | Ensure proper lubrication and reduce load |
| Leakage of oil | Damaged seals | Replace damaged seals |
| Inaccurate output speed | Worn gears or misalignment | Replace worn gears and align properly |
| Insufficient torque | Worn gears or motor issues | Replace worn gears and check motor performance |
Our products are of excellent quality and offered at competitive prices. We specialize in providing replacement parts for Elecon worm gear units. If you require original equipment manufacturer (OEM) parts, we recommend contacting the original supplier. We also welcome custom orders based on your specific requirements.
Worm reducers and electric motors are closely related. The motor provides the driving force for the worm reducer, allowing it to function effectively. Our company also offers a wide range of electric motors for sale. These motors are designed to work seamlessly with our worm reducers, ensuring optimal performance and compatibility.
We are a comprehensive transmission equipment manufacturer integrating research and development, manufacturing, and sales of speed reducers. With over 20 years of experience, we serve customers in Europe, America, Africa, Asia, and other regions, earning a reputation for providing top-quality products and services. Our company takes pride in our advanced production and testing equipment, employing industry professionals and technicians for innovative research, development, and manufacturing. We utilize standardized production management methods to ensure the highest quality and energy-efficient production. Our gearboxes find applications in various industries such as equipment manufacturing, food processing, car washing, packaging, transmission, automation, and solar energy.
We encourage you to explore our products and feel free to contact us for any inquiries or purchases.
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Luotuo Industrial Area, Zhenhai District, Ningbo City, China
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