The Worm Reducer-Replacement of Fenner FU Type Worm Gearbox FU200, offered by our company, is a high-quality replacement for the Fenner brand worm gearbox. It is designed to be interchangeable with standard gearboxes and has a precision grade of A as per the BS 721:1963 standard. The gearbox is made of FG-260 level C.I. material, and its performance is enhanced by the well-designed cooling fins and an appropriate fan which efficiently dissipates the heat generated. Our product is a replacement part, and not an original equipment manufacturer (OEM) part. We provide only OEM replacement parts, and customers who wish to purchase OEM parts should contact the original supplier directly.
The Worm Reducer consists of the following parts:
The housing is the outer shell that encloses the other parts of the reducer. The worm shaft is the component that transmits power from the input to the output. The worm wheel is the component that meshes with the worm shaft and transmits power to the output shaft. The bearing is the component that supports the shafts and reduces friction. The seals prevent oil leakage from the gearbox.
The selection of a suitable gearbox is based on the comparison of actual transmission loads with the rated values in the catalog. However, actual load conditions may vary or fluctuate depending on the application type, and to handle the same, it is necessary to consider using factors to achieve equivalent loads or design power. Therefore, the equivalent load = actual load x utilization factor
The gearbox's selection is based on the capacity measured by the mechanical rated value and service factor to life and/or strength, assuming that the equipment runs continuously for 10 hours a day under uniform load conditions. If the equipment runs for more than 10 hours a day, the mechanical service factor should be selected based on the type of prime mover, the number of hours of operation per day, and the application type and its load characteristics, to ensure the appropriate gear life. The rated catalog value allows 100% instantaneous overload during starting, braking, or operation, up to a maximum of 10 times a day. Therefore, the catalog rated value of the selected equipment should be at least equal to or greater than half of the maximum overload achieved during its operation period. The gearbox's service life can be determined by comparing the actual transmission load with the catalog rated value through the following steps:
| Problem | Cause | Solution |
|---|---|---|
| Overheating of gearbox | Insufficient lubrication or excessive load | Check the lubrication level and reduce the load on the gearbox |
| Noise from gearbox | Worn gears or bearings | Replace the worn parts |
| Vibration | Imbalance or misalignment | Balance or align the gearbox |
| Oil leakage | Worn seals or damaged housing | Replace the worn or damaged parts |
| Gearbox not working | Motor or input shaft not turning | Check the motor and input shaft |
| Low efficiency | Worn gears or bearings, inadequate lubrication | Replace worn parts and ensure adequate lubrication |
| Excessive noise | Worn gears, bearings, or misalignment | Replace the worn parts and align the gearbox |
| Shaft breakage | Excessive load or torque | Reduce the load or torque on the gearbox |
Our company offers high-quality replacement Worm Reducers to replace Fenner brand gearboxes. Our product is a replacement part, and not an OEM part. The advantages of our replacement gearboxes are as follows:
Our Worm Reducers have been widely used in various industries, such as equipment industry, food industry, car washing industry, packaging industry, transmission industry, automation industry, solar energy industry, and so on. We encourage customers to explore our product and contact us for purchasing.
The gearbox should be firmly installed to minimize the impact of oscillation or heavy loads. It is essential to check if they are aligned correctly and use dowel pins to position the gears correctly in the diagonal direction. The use of flexible couplings such as rubber-lined gear couplings / tyre couplings is essential for improving gearbox performance. The couplings should be aligned to avoid angular and eccentric misalignment.
Worm gear reducers and electric motors are an essential combination in many applications. The worm gear reducer is used to reduce the speed and increase the torque of the motor output, while the electric motor provides the power to drive the reducer. Our company also provides various types of electric motors for sale.
We are a comprehensive transmission equipment manufacturer integrating research and development, manufacturing, and sales of speed reducers. We have more than 20 years of experience in the design, production, manufacture, and sales of gearboxes, serving customers in Europe, America, Africa, Asia, etc., and have won the praise of the market. Our consistent mission and vision over the years, our company has introduced advanced production equipment and testing equipment at home and abroad, employing industry professionals and technicians to carry out innovative research and development and manufacturing, the use of standardized production management methods to strictly control every aspect of the production of reducers, over the years has been to provide customers with high-quality, high-energy-efficiency, high-stability production. Our gearboxes are widely used in equipment Industry, food industry, car washing industry, packaging industry, transmission industry, automation industry, solar energy industry and so on. We have a strong production capacity, with the highest quality products and most competitive prices. Our main customers are in Europe and America, and we provide the highest quality products and the best services to our customers. We encourage customers to explore our products and contact us for purchasing.
A1. The precision grade of the Worm Reducer Replacement is A as per the BS 721:1963 standard.
A2. No, we provide only OEM replacement parts. Customers who wish to purchase OEM parts should contact the original supplier directly.
A3. The Worm Reducers are suitable for various industries, such as equipment industry, food industry, car washing industry, packaging industry, transmission industry, automation industry, solar energy industry, and so on.
Address
Luotuo Industrial Area, Zhenhai District, Ningbo City, China
Tel
Raydafon