Car Washing Machine Gearmotor - MFV Series Car Wash Reducer

Raydafon's MFV Series Worm Gearbox is a versatile solution designed for medium to low torque equipment applications. This series is fully interchangeable with the traditional MRV series, providing seamless integration for existing setups. However, the MFV series stands out due to its more compact size and enhanced flexibility in installation, making it ideally suited for diverse application scenarios. Its adaptability is particularly evident in specialized equipment like automatic car wash machines, where space and efficiency are critical.The MFV Worm Gearbox features a robust design that ensures reliability and durability, critical for continuous operation environments. With its smaller footprint, it offers easier and more versatile mounting options, which greatly expand its usability across different industries. The high-quality materials used in its construction not only enhance its performance but also extend the lifespan of the gearbox, ensuring cost-effectiveness in the long run.Raydafon is committed to providing competitively priced products without compromising on quality. The MFV series, like all Raydafon gearboxes, is built to offer superior performance while maintaining affordability. This balance of quality and cost makes Raydafon's offerings highly competitive in the global market, providing customers with reliable, high-performance gear solutions that meet diverse operational demands. 

Components of MFV Series Worm Gear Reducer

1	壳体/Case	18	内六角螺钉/Iner hex screw
2	油封盖/Closing cap	19	输出法兰/Outputflange
3	骨架油封/Oil seal	20	油封/Oil seal
4	孔用挡圈/Hole-circlip	21	轴承/Bearing
5	轴承/Bearing	22	蜗轮/Wheel
6	双头轴输入蜗杆/Double input shaft worm	23	轴承/Bearing
7	轴输入蜗杆/Input shaft worm	24	O型圈/O-ring
8	孔、轴输入蜗杆/Input shaft and hole worm	25	端盖/Cover
9	孔输入蜗杆/Input hole worm	26	内六角螺钉/Inner hex screw
10	油塞/Oil plug	27	油封/Oil seal
11	油封座/Oilseal	28	轴用挡圈/Shaft-circlip
12	轴承/Bearing	29	垫圈/Washer
13	O型圈/O-ring	30	键/Key
14	输入法兰/Intputflange	31	键/Key
15	内六角螺钉/Inner hex screw	32	单向输出轴/Single output shaft
16	油封/Oil seal	33	双向输出轴/Double output shaft
17	外六角螺栓/Six hexagon bolt

 

Parameters of MFV030 Worm Gearbox

PAM	DE8	b	t	p	M	N	S
IEC
63B5	11	4	12.8	140	115	95	9
63B14	11	4	12.8	90	75	60	5.5
56B5	9	3	10.4	120	100	80	6.5
56B14	9	3	10.4	80	65	50	5.5

减速机型号Gearbox Size	法兰规格Flange size	A	B	C	D	E	F
MFV030	60*60	60	45	50	70	/	M5
	80*80	80	45	60	90	94	6.6
	80*80	80	45	70	90	94	6.6
	85*85	85	45	60	90	98	6.6
	85*85	85	45	70	90	98	6.6
	90*90	90	45	83	102	106	6.6
	104*104	104	45	94	115	120	8.8
	104*104	104	45	98	115	120	8.8

 

Selection Table

Type	i	n2(min-1)	Mn2(Nm)	Fr(N)	f.s.	Motor size	P1(kW)	Lenth of Motor(mm)
MFV030	5	280280280280180180	1.82.73.65.34.15.4	597597597597692692	8.16.75.13.44.93.7	561-4562-4631-4632-4631-6632-6	0.060.090.120.180.090.12	175175190190190190
	7.5	186.7186.7186.7186.7120120	2.63.95.27.85.97.9	683683683683792792	6.94.63.42.33.42.5	561-4562-4631-4632-4631-6632-6	0.060.090.120.180.090.12	175175190190190190
	10	1401401401409090	3.456.7107.610	752752752752871871	5.43.62.71.82.62.0	561-4562-4631-4632-4631-6632-6	0.060.090.120.180.090.12	175175190190190190
	15	93.393.393.393.36060	4.77.19.5141114	861861861861997997	3.82.51.91.31.91.4	561-4562-4631-4632-4631-6632-6	0.060.090.120.180.090.12	175175190190190190
	20	707070704545	6912181318	94894894894810981098	3.02.01.51.01.51.1	561-4562-4631-4632-4631-6632-6	0.060.090.120.180.090.12	175175190190190190
	25	565656563636	71014211520	102110211021102111831183	3.02.01.51.01.51.1	561-4562-4631-4632-4631-6632-6	0.060.090.120.180.090.12	175175190190190190
	30	46.746.746.746.73030	81216241723	108510851085108512571257	2.51.71.30.81.20.9	561-4562-4631-4632-4631-6632-6	0.060.090.120.180.090.12	175175190190190190
	40	35353522.5	9.7141921	1194119411941383	1.91.20.91.0	561-4562-4631-4631-6	0.060.090.120.09	175175190190
	50	28282818	11172324	1286128612861490	1.51.00.80.7	561-4562-4631-4631-6	0.060.090.120.09	175175190190
	60	23.323.315	131918	136713671583	1.30.90.9	561-4562-4562-6	0.060.090.06	175175175
	80	17.5	14	1504	0.9	561-4	0.06	175

  

How Does a Worm Gear Reducer Work in Car Wash System?

In a car wash system, a worm gear reducer plays a pivotal role in power transfer and managing the movement of different components. It comprises two essential parts: a worm gear and a worm wheel. The worm gear, which looks similar to a screw, engages with the worm wheel, resembling a toothed wheel. The worm gear is attached to the motor, and the worm wheel connects to the component needing power, such as the conveyor belt or the brush system in a car wash.As the motor turns the worm gear, its helical threads interact with the worm wheel's teeth. This action causes the worm wheel to rotate along with the worm gear. The distinctive design of the worm gear and the angle of its threads produce a high reduction ratio in gear speed, significantly lowering rotational speed while increasing torque.This decrease in speed is crucial for the car wash system’s efficiency and safety. The worm gear reducer moderates the speed of the conveyor belt or brush system, ensuring they move at a speed that allows thorough and effective cleaning of the vehicle while maintaining a steady and smooth operation.

Applications of MFV Worm Gear Motors

MFV worm gearboxes are crucial in car wash systems for managing the brush movements to accommodate different vehicle sizes, aiding the gantry's movement for comprehensive cleaning, and powering the fans in drying systems for quick and efficient drying. These applications benefit from the durability, load-bearing capacity, and precision control offered by worm gearmotors.Brush Adjustment: In car wash systems, adjusting the brushes to fit various vehicle sizes and shapes is vital. MFV worm gearboxes control the positioning of the brushes, ensuring they clean effectively without damaging the vehicle. This is especially important for side and top brushes, which must adapt to the height and contour of different cars.Gantry Motion: In a car wash, the gantry is the structure that moves over the vehicle, equipped with brushes, nozzles, and dryers. MFV worm gear reducers are used in the mechanisms that drive the gantry back and forth across the vehicle. These gearboxes provide high torque and can maintain their position under load without additional brakes or locking mechanisms, ensuring a smooth and consistent movement during the wash cycle.Drying System Fans: After washing and rinsing, vehicles enter a drying area with powerful fans. Worm gearmotors drive these fans, delivering the necessary speed and power for efficient vehicle drying before it exits the system. The robustness and endurance of MFV worm gearboxes allow them to perform continuously at high speeds needed by drying fans, managing the load while optimizing energy efficiency.

Motors for Worm Gear Reducers

Choosing the appropriate motor for your worm gear reducer is crucial as it greatly affects the overall performance and efficiency of your system. We also provide a wide range of electric motors that are highly compatible with our worm gear reducers. 

Motor Dimensions

IP67 Motor DimensionIP67 Motor Dimension Hot Tags: Car Washing Machine Gearmotor, MFV Series Car Wash Reducer, Industrial Car Wash Reducer

Type	IP56 Motor					IP67 Motor
RV/De	L	D	ΦC	ΦS	T	L	D	ΦC	ΦS	T
71B14	190	140	85	14	M6	180	120	85	14	M6
80B14	215	158	100	19