Industrial Cardan Drive Shaft SWC120BH for Steel Pipe Straightener

Industrial Cardan Drive Shaft SWC120BH for Steel Pipe Straightener

The Industrial Cardan Drive Shaft SWC120BH is a crucial component used in steel pipe straighteners. It plays a vital role in transmitting torque and rotation between the power source and the straightening mechanism. This type of drive shaft is specifically designed for industrial applications, where heavy-duty performance and reliability are essential. The SWC120BH cardan drive shaft belongs to the SWC-BH series, which is known for its high torque capacity and durability. It is commonly used in various industrial sectors, including steel manufacturing, metal processing, and pipe production.

Role in Steel Pipe Straighteners

The primary application of the SWC120BH Cardan drive shaft in the context of steel pipe manufacturing is to facilitate the straightening process:

• Power Transmission: It transmits rotational power from the motor to the straightening machinery, enabling the rollers or other mechanisms to adjust the pipe's shape and correct any deviations or bends.
• Accommodating Misalignments: The inherent flexibility of the Cardan shaft, provided by its universal joints, is particularly valuable in the steel pipe straightening process, where precise alignment between machinery components is crucial for achieving the desired straightness of the pipes.
• Handling Load Variations: The robust construction allows it to handle varying loads as pipes of different diameters and wall thicknesses are processed, ensuring consistent performance and reliability.

Steel Pipe Straightener Cardan Drive Shaft SWC120BH Dimensions

Steel Pipe Straightener Cardan Drive Shaft SWC120BH Specifications

No.	Gyration diameter Dmm	Nominal torqueTnKN·m	Axes fold angleβ(°)	Weary torqueTfKN·m	Flex quantityLs mm	Size (mm)										Rotating inertiakg.m2		Weight (kg)
						Lmin	D1(js11)	D2(H7)	D3	Lm	n-d	k	t	b(h9)	g	Lmin	Increase100mm	Lmin	Increase100mm
SWC120BH	120	2.5	1.25	≤25	80	485	102	75	70	68	8-11	8	2.5	-	-	0.0109	0.00044	10.8	0.55

Benefits of Using the Cardan Drive Shaft for Steel Pipe Straightener

Using a Cardan drive shaft for a steel pipe straightener offers several benefits. Here are some of the key advantages:1. Efficient Power Transmission: The Cardan drive shaft enables efficient power transmission from the power source to the straightening mechanism. It effectively transfers torque and rotational motion, ensuring that the straightener operates smoothly and effectively.2. High Torque Capacity: The Cardan drive shaft is designed to handle high torque loads, making it suitable for heavy-duty applications. It can transmit substantial power without experiencing significant wear or failure, providing reliable performance even in demanding industrial environments.3. Flexibility and Misalignment Compensation: The Cardan drive shaft accommodates angular misalignment between the input and output shafts. This flexibility is beneficial in situations where perfect alignment between the power source and the straightening mechanism is challenging to achieve. It helps minimize stress on the equipment and reduces the risk of premature wear or damage.4. Compact Design: Cardan drive shafts are known for their compact design, which is advantageous in industrial settings where space is limited. The compact nature of the drive shaft allows for efficient installation and integration within the steel pipe straightener, optimizing space utilization and making it easier to incorporate into existing equipment layouts.5. Customization Options: Cardan drive shafts can be customized to suit specific application requirements. Lengths, flange sizes, and coupling types can be tailored to fit the steel pipe straightener system. This flexibility allows for seamless integration and ensures optimal performance and compatibility with the existing equipment.6. Reliability and Longevity: With their sturdy construction and high-quality materials, Cardan drive shafts offer reliability and longevity. They are designed to withstand the demands of continuous operation, providing a dependable power transmission solution for steel pipe straighteners. This reliability translates into improved productivity and reduced downtime.

Working Principle of the SWC120BH Cardan Drive Shaft for Steel Pipe Straightener

The SWC120BH Cardan drive shaft operates on the principle of transmitting torque and rotational motion from the power source to the steel pipe straightener. It consists of several key components and utilizes universal joints to achieve its functionality. Here's a breakdown of its working principle:

1. Power Input: The SWC120BH Cardan drive shaft is connected to the power source, such as an electric motor or an engine, which provides the driving force.
2. Input Shaft: The power from the source is transmitted to the input shaft of the Cardan drive shaft. The input shaft is typically connected to the power source through a coupling or a flange.
3. Universal Joints: The SWC120BH Cardan drive shaft incorporates universal joints, also known as Hooke's joints, at each end. These universal joints consist of yokes and bearing crosses. The input yoke is connected to the input shaft, while the output yoke is connected to the output shaft.
4. Angular Misalignment Compensation: The universal joints allow for angular misalignment between the input and output shafts. As the input shaft rotates, the universal joints can accommodate slight deviations in alignment without affecting the transmission of torque. This flexibility is crucial in situations where perfect alignment between the power source and the steel pipe straightener is challenging to achieve.
5. Torque Transmission: As the input shaft rotates, the torque is transmitted through the universal joints to the output shaft. The bearing crosses within the universal joints transfer the rotational motion from the input yoke to the output yoke, ensuring that the torque is effectively transmitted.
6. Output Shaft: The output shaft of the Cardan drive shaft is connected to the steel pipe straightener mechanism. It transfers the rotational motion and torque to the straightening rollers or other components responsible for straightening the steel pipes.
7. Steel Pipe Straightening: The transmitted torque and rotational motion from the Cardan drive shaft drive the straightening mechanism of the steel pipe straightener. The straightening rollers apply the necessary force to correct any deformations or bends in the steel pipes, resulting in straightened pipes as the output.

Applications of the SWC120BH Cardan Drive Shaft for Steel Pipe Straightener

The SWC120BH Cardan drive shaft is a versatile component that can be applied in various industrial applications beyond steel pipe straighteners. Here are some additional applications where the SWC120BH Cardan drive shaft can be used:1. Steel Pipe Straightener: The SWC120BH Cardan drive shaft is a critical component in steel pipe straighteners. It enables the transmission of torque from the power source to the straightening rollers or other mechanisms responsible for correcting bends or deformations in steel pipes. The drive shaft's high torque capacity, flexibility, and reliability ensure smooth and precise straightening operations, resulting in straightened pipes that meet the required specifications.2. Seamless Steel Pipe Mill Machine: In the production of seamless steel pipes, the SWC120BH Cardan drive shaft is utilized in mill machines. These machines are responsible for shaping and forming seamless steel pipes from solid billets or hollow shells. The drive shaft helps transmit torque from the power source to the mill rolls, allowing for the continuous and precise shaping of the pipes. Its robust construction and efficient power transmission capabilities contribute to the smooth operation of the mill machine, facilitating the production of high-quality seamless steel pipes.3. Rolling Mill: In rolling mills used for metal processing, such as steel, aluminum, or copper, the SWC120BH Cardan drive shaft is employed to transmit torque from the motor to the rolling stands. It enables the continuous and precise shaping of metal sheets, strips, or profiles by providing reliable power transmission and accommodating misalignments. The drive shaft's high torque capacity and robust design make it suitable for the heavy-duty requirements of rolling mill applications.4. Crusher: The SWC120BH Cardan drive shaft finds application in crushers used in mining, quarrying, or construction industries. It transfers torque from the motor to the crushing mechanism, enabling the processing of materials such as rocks, ores, and minerals. The drive shaft's ability to transmit high torque loads and its flexibility in accommodating misalignments contribute to the efficient operation of crushers, ensuring smooth crushing processes.5. Cold Bending Machine: The SWC120BH Cardan drive shaft is commonly used in cold bending machines that bend metal profiles, pipes, or tubes. It transmits torque from the power source to the bending rolls, allowing for precise and controlled bending operations. The drive shaft's robust construction, high torque capacity, and flexibility help achieve accurate and consistent bending results in various metal bending applications.

Industrial Cardan Drive Shaft Manufacturers

Raydafon Transmission Machinery Co., Ltd. is a professional company dedicated to the research, development, design, and manufacture of transmission shafts for metallurgical machinery, papermaking machinery, woodworking machinery, plastics machinery, mining machinery, textile machinery, petroleum machinery, water conservancy machinery, road construction machinery, excavating machinery, etc. The company adopts advanced computerized design technology, excellent numerical-control machining equipment, all-around screen test methods, and complete Microsoft system management, creating a reliable product strength. The factory specializes in the production of SWC, SWP, SWL cross shaft universal shaft, flexible jaw couplings, spacer couplings, rigid couplings, HRC couplings, fluid couplings, chain couplings, flange flexible couplings, gear couplings, and so on. Its various performance indicators by the user feedback have reached or exceeded the advanced level of the industry; the products are sold to major domestic OEMs and exported abroad with the host. After years of efforts, we have provided support services for a number of companies across the country; in the future, we will continue to do better for the majority of customers by providing quality products and quality service. And welcome friends from all walks of life to visit and negotiate.

FAQ

Q 1: Are you a trading company or a manufacturer?A: We are a professional manufacturer specializing in manufacturing various series of cardan drive shafts.Q 2: Can you do OEM?Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.Q 3: How long is your delivery time?Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.Q 4: Do you provide samples? Is it free or extra?Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.Q 5: How long is your warranty?A: Our Warranty is 12 months under normal circumstances.Q 6: What is the MOQ?A: Usually, our MOQ is 1 pcs.Q 7: Do you have inspection procedures for the cardan drive shaft?A: 100% self-inspection before packing.Q 8: Can I have a visit to your factory before the order?A: Sure, welcome to visit our factory.Q 9: What's your payment?A:1) T/T.