Worm Reducer-Replacement of Fenner FV Type Worm Gearbox FV600

Our company provides Fenner brand replacement worm gearbox with the model number FV600. Our products are of high quality and affordable prices. We offer only replacement parts and not original factory parts. If you need to purchase original factory parts, please contact the original supplier.

Product Features

• The housing is made of high-quality FG-260 C.I.
• The gearbox is equipped with well-designed fins and a suitable fan, which can fully dissipate the heat generated.
• The entire design is based on BS 721:1963, with an accuracy level of A.
• The gearbox is designed to be interchangeable with standard gearboxes.
• The worm shaft is made of high-quality surface-hardened steel, which is very precise and ground for better performance.
• The worm wheel is made of extremely high-quality phosphor bronze, with a large cross-section (combined with the hub's rigidity).
• The worm shaft and worm wheel shaft are installed on high-quality tapered roller / angular contact bearings to withstand axial thrust and suspended loads.
• At full load and with a temperature limit of 90 degrees Celsius, the minimum gear life of all gearboxes is 20,000 hours. The gearbox requires no maintenance and should only be checked for oil level every two weeks.
• The transmission ratio of all worm gearboxes is from 5:1 to 70:1.

Fenner Worm Gearbox Replacement

Our company offers replacement worm gearboxes for Fenner brand with various advantages:

• High-Quality Products
• Affordable Prices
• Replacement Parts Only

If you need to purchase original factory parts, please contact the original supplier. We also welcome customers to provide drawings and samples for customized production.

Structure of Worm Reducer

The following are the components of the worm reducer and their functions:

• Worm Gearbox: The worm gearbox is the main component of the worm reducer. It is used to reduce the speed and transmit torque.
• Worm Shaft: The worm shaft is the input shaft of the worm gearbox. It receives power from the motor and transmits it to the worm wheel.
• Worm Wheel: The worm wheel is the output shaft of the worm gearbox. It receives power from the worm shaft and transmits it to other components.
• Bearing: The bearing is used to support the worm shaft, worm wheel shaft, and other components.
• Oil Seal: The oil seal is used to prevent oil leakage and to keep the lubricating oil inside the gearbox.
• Oil Plug: The oil plug is used to fill the gearbox with lubricating oil.
• Oil Level Gauge: The oil level gauge is used to check the oil level inside the gearbox.

Selection of Suitable Worm Gearbox

The selection of the worm gearbox is completed by comparing the actual transmission load with the catalog rated value. However, the actual load conditions may vary or fluctuate according to the application type, and to deal with the same problem, the use coefficient must be considered to achieve equivalent load or design power. Therefore, equivalent load = actual load x use coefficient. The mechanical rated value and service coefficient are used to measure capacity and/or strength, assuming continuous operation for 10 hours per day under uniform load conditions. If the equipment operates more than 10 hours per day, the mechanical service coefficient should be selected according to the type of prime mover, the number of hours of operation per day, the type of application connected to the equipment, and its load characteristics to ensure the appropriate gear life. The catalog rated value of the selected equipment should be at least equal to or greater than half of the maximum overload reached during its operation. The service life of the gearbox can be determined by comparing the actual transmission load with the catalog rated value. The following are the steps:

1. Calculate the required ratio.
2. Calculate the design power through load type, working time, and service coefficient.
3. Calculate the output torque.
4. Select the device based on the data.

Possible Problems with Worm Reducer, Causes and Solutions

Motors for Worm Gear Reducers

Worm gear reducers and electric motors are closely related. The motor provides power to the worm gearbox to operate the equipment. Our company also provides various types of electric motors for sale, which are compatible with worm gear reducers. Proper selection of motors and worm gear reducers can greatly improve equipment performance and efficiency.

Our company, Raydafon, is a comprehensive transmission equipment manufacturer integrating research and development, manufacturing, and sales of speed reducers. We have more than 20 years of experience in the design, production, manufacture, and sales of gearboxes, serving customers in Europe, America, Africa, Asia, etc., and have won the praise of the market. We have introduced advanced production equipment and testing equipment at home and abroad, employing industry professionals and technicians to carry out innovative research and development and manufacturing, the use of standardized production management methods to strictly control every aspect of the production of reducers, over the years has been to provide customers with high-quality, high-energy-efficiency, high-stability production. Our gearboxes are widely used in equipment Industry, food industry, car washing industry, packaging industry, transmission industry, automation industry, solar energy industry and so on. Welcome and trust by customers.

Q&A

Q. What is the maximum temperature limit for the gearbox?

A. The temperature limit for the gearbox is 90 degrees Celsius.

Q. How often should the gearbox be checked for oil level?

A. The gearbox should be checked for oil level every two weeks.

Q. What should be done if the gearbox overheats?

A. Check the oil level and quality. Replace the lubricating oil if necessary. Reduce the ambient temperature. Install a cooling fan or heat sink.