Raydafon Technology Group Co.,Limited
Raydafon Technology Group Co.,Limited
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AL Series Leaf Chain for Forklift Trucks and Material Handling
  • AL Series Leaf Chain for Forklift Trucks and Material HandlingAL Series Leaf Chain for Forklift Trucks and Material Handling

AL Series Leaf Chain for Forklift Trucks and Material Handling

Raydafon Group's AL Series Leaf Chain for Forklift Trucks and Material Handling delivers superior durability and precision, crafted from high-strength alloy steel to enhance load-bearing and reduce wear. Ideal for industrial professionals, it ensures smooth operation in demanding environments, boosting efficiency and safety. Its unique anti-corrosion coating and extended lifespan set it apart from competitors, offering reliable performance that minimizes downtime and maximizes productivity. Experience unmatched reliability with Raydafon Group's advanced engineering.

AL Series Leaf Chain for Forklift Trucks and Material Handling

AL Series leaf chains are manufactured in accordance with ANSI leaf chain specification dimensions and are considered to be the modern-day "lighter" duty of leaf chains. AL leaf chains were the first series of ANSI leaf chains around and are still utilized today in many lifting applications due to the space-saving high-strength lifting design and nature of this chain. What puts our selection of leaf chains in another class of their own is the utilization of high-strength hardened pins, heat-treated plates, and shot-peened components. The chain is also factory pre-stressed to reduce initial install stretching.Typically leaf chains are stocked in 10ft boxes, 50ft reels, and 100ft reels, but we also supply cut-to-length and custom leaf chains. The below charts show our standard leaf chain sizes in each series (AL3 - AL16). For custom leaf chains or help identifying leaf chains contact us, and we will be happy to assist you.AL Series Leaf Chain for Forklift Trucks and Material Handling

AL Series Leaf Chains Size Chart

AL Series Leaf Chain for Forklift Trucks and Material Handling
Chain SizeLacingPitch (P)Min. Tensile StrengthWeight (Per Ft)Pin Diameter (D)Pin Length (L)Plate HeightPlate Thickness (T)
AL3222X20.375"2,045 lbs0.2 lbs0.141"0.27"0.30"0.051"
AL3444X40.375"4,090 lbs0.3 lbs0.141"0.46"0.30"0.051"
AL4222X20.500"3,205 lbs0.3 lbs0.156"0.33"0.41"0.059"
AL4444X40.500"6,409 lbs0.5 lbs0.156"0.57"0.41"0.059"
AL4666X60.500"9,614 lbs0.8 lbs0.156"0.81"0.41"0.059"
AL5222X20.625"5,000 lbs0.4 lbs0.200"0.44"0.50"0.080"
AL5343X40.625"7,500 lbs0.7 lbs0.200"0.67"0.50"0.080"
AL5444X40.625"10,000 lbs0.8 lbs0.200"0.76"0.50"0.080"
AL5666X60.625"15,000 lbs1.2 lbs0.200"1.08"0.50"0.080"
AL6222X20.750"8,409 lbs0.6 lbs0.234"0.51"0.61"0.095"
AL6444X40.750"14,450 lbs1.2 lbs0.234"0.89"0.61"0.095"
AL6666X60.750"22,750 lbs1.8 lbs0.234"1.27"0.61"0.095"
AL6888X80.750"30,317 lbs2.4 lbs0.234"1.66"0.61"0.095"
AL8222X21.000"12,886 lbs1.0 lbs0.312"0.63"0.81"0.128"
AL8444X41.000"25,773 lbs2.0 lbs0.312"1.16"0.81"0.128"
AL8666X61.000"38,636 lbs3.0 lbs0.312"1.74"0.81"0.128"
AL10222X21.250"20,114 lbs1.6 lbs0.375"0.77"1.01"0.157"
AL10444X41.250"40,227 lbs3.1 lbs0.375"1.43"1.01"0.157"
AL10666X61.250"60,227 lbs4.8 lbs0.375"2.06"1.01"0.157"
AL10888X81.250"80,454 lbs6.7 lbs0.375"2.70"1.01"0.157"
AL12222X21.500"28,864 lbs2.5 lbs0.437"0.96"1.20"0.189"
AL12444X41.500"57,727 lbs4.7 lbs0.437"1.72"1.20"0.189"
AL12666X61.500"86,591 lbs7.1 lbs0.437"2.49"1.20"0.189"
AL12888X81.500"115,450 lbs9.4 lbs0.437"3.25"1.20"0.189"
AL14444X41.750"84,705 lbs7.0 lbs0.498"2.02"1.43"0.220"
AL14666X61.750"127,045 lbs10.2 lbs0.498"2.94"1.43"0.220"
AL16444X42.000"107,045 lbs8.7 lbs0.559"2.28"1.64"0.252"
AL16666X62.000"160,454 lbs13.3 lbs0.559"3.30"1.64"0.252"
AL16888X82.000"214,090 lbs17.1 lbs0.559"4.31"1.64"0.252"

AL Series Leaf Chains Benefits

? Increased wear resistance for longer life and maintenance savings? Higher breaking loads, giving greater safety factors and more reliability? Improved fatigue resistance, which means increased durability and lower replacement costs.

AL Series Leaf Chains Features

AL Series Leaf Chain for Forklift Trucks and Material Handling

Classification of Leaf Chain

AL Series (American Standards)

Plate configuration and thickness are the same as ANSI roller chain. Pin diameter is almost the same as ANSI roller chain. AL leaf chain (manufactured to the ANSI B29.9 standard) is constructed from American standard roller chain components. AL series chain is lightweight chain used for light load lifting applications and machine tools.

LL Series (European Standards)

LL leaf chain, manufactured according to ISO4347, DIN8152, and NFE26107 standards, is constructed from roller chain components to European standards. Like the AL chain, the LL chain is a lightweight chain used for light load-lifting applications and machine tools.

BL Series (LH Series)

BL leaf chains consist of link plates which are thicker and larger in contour than the AL Series link plates of the same pitch. The link plates have the same thickness as the link plates of the next larger pitch size in ANSI roller chains. The pins have the same diameter as those of ANSI roller chains of the next larger pitch.

How to Select Leaf Chain for Your Application?

1. Determine the Type of Leaf Chains and Service Factor from the Below Application Table.
Shock LoadApplicationChain TypeChain SpeedService Factor
Smooth RunningSmooth start & stopSlow operatingGentle vibrationAL SeriesLess than 100 ft. / min.1.0
Moderate ShockFrequent start & stopConstant variation of loadReverse? operatingBL Series1.3
Heavy ShockSudden start & stopConstant variation of loadReverse operatingBL Series1.5
2. Multiply the Required Working Load of Your Lead Chain by Above Service Factor and Below Safety Factor to Obtain the Tensile Strength.
Chain TypeChain SpeedMax. numbers of ReciprocationSafety Factor
AL SeriesLess than 100 ft. / min.Less than 100 times per day12
BL SeriesLess than 100 ft. / min.Less than 1000 times per day9
3. Select the Proper Leaf Chain with the Minimum Tensile Strength Above the Value Obtained in Step 2.Working Load?x?Service Factor?x?Safety Factor?≥?Leaf Chain with Minimum Tensile Strength.

Leaf Chain Manufacturing Process

The basic technological process of leaf chain manufacturing includes raw material preparation, parts processing (chain plates, pins), rolling processing, parts heat treatment, surface treatment, parts oiling, assembly, and other steps.
AL Series Leaf Chain for Forklift Trucks and Material HandlingAL Series Leaf Chain for Forklift Trucks and Material Handling
  1. Selected?high-quality raw materials
Leaf chain carefully selects high-performance raw materials, including high-quality carbon structural steel, alloy structural steel, and spring steel, and strictly controls the raw materials.
  1. Rigorous and comprehensive raw material testing
We has advanced and complete testing laboratories at each of our factories, which conduct scientific and rigorous comprehensive testing of each raw material to ensure that they meet the quality and safety requirements.
  1. High-quality and efficient parts processing
The parts are processed by high-precision, high-speed punches, high-speed cutting equipment, etc.
  1. Heat treatment of parts
The fully automated mesh belt furnace line, rotary furnaces, converter, and other equipment are used to process the leaf chain parts to improve the strength and toughness of the leaf chain.
  1. Assembly
The leaf chain goes through automated assembly and testing production lines to accurately and efficiently assemble the finished leaf chain.
  1. Finished product inspection
Before leaving the factory, the leaf chain needs to complete a series of inspections and tests, including chain performance tests such as tension, wear, and fatigue.

Leaf Chain Lubrication and Inspection?

Adequate lubrication is another key factor that will have a significant effect on the wear life of the leaf chain. Forklift chains that operate outdoors where they are vulnerable to dirt and debris, in cold stores where they are subject to condensation, or in highly corrosive environments will need to be regularly washed and re-oiled to ensure optimum performance.The life of a sufficiently lubricated leaf chain has been estimated to be sixty times longer than that of a dry-running chain. Even temporary incidents of dry running can result in a significantly reduced service life.AL Series Leaf Chain for Forklift Trucks and Material HandlingIt is vital to frequently inspect leaf chains and to establish a schedule for their replacement, to avoid the risk of forklift truck chain failure.It is recommended, for example, that forklift truck chains that operate in extreme or challenging environments have their leaf chains and leaf chain anchor pins replaced after a maximum of 4000 operating hours – or every two years (whichever comes first).If a lifting mechanism uses a single leaf chain (e.g., a free lift section), any leaf chain anchor bolts should also be replaced together with the chain.The environments in which your forklift trucks operate can have a significant impact on the efficient running, endurance and safety of your leaf chain mechanisms. Being mindful of environmental conditions, maintenance of equipment and the conducting of regular inspections can all play a vital role in ensuring optimum performance and extending service life.

AL Series Leaf Chain Applications

As a common transmission and lifting device, a leaf chain is generally used in drives with large power and slow speed, and it is also suitable for corrosion-resistant, clean, or demanding chemical fields and high and low-temperature environments.

AL Series Leaf chains are widely used in the lifting equipment industry, construction machinery industry, bulk material industry, etc. Specific applications include forklifts, stackers, parking garages, ascending platforms, etc.

AL Series Leaf Chain for Forklift Trucks and Material Handling

Other Chains Related Products

We specialize in chains made to customers’ drawings and specifications. Our advantage is reliable quality, competitive price, prompt delivery, and good service. Standard products include various transmission and conveyor chains, like roller chains, double pitch conveyor chains, hollow pin chains, leaf chains, flat top chains, side bow chains, lumber chains, agriculture chains, silent chains, PIV chains, stainless steel chains, nickel/ zinc plated chain, slient chain,?engineering chain, steel pintle chain, welded steel chain, forged chain, malleable iron chain, and many other types. Different kinds of attachments are available.AL Series Leaf Chain for Forklift Trucks and Material Handling

We Also Provide Other Types of Chain Sprockets

AL Series Leaf Chain for Forklift Trucks and Material Handling

AL Series Leaf Chain Manufacturers

Hzpt has advanced manufacturing technology, a powerful manufacturing force, and high-end precision testing instruments to ensure that every chain delivered from the factory has qualified quality. The main products of the company include various A/B series standard roller chains, conveyor chains, leaf chain & hoisting chains,?agricultural chains, engineering chains, cast iron chains, and various pintle chains. The product quality is stable and durable. We implement all-around management and control over product quality and service and continuously improve user satisfaction. The chain produced by the company enjoys a certain reputation in China for its high quality, good reputation, and high-quality service. The sales network covers more than 30 provinces, cities, and autonomous regions in China, is exported to Europe, the United States, the Middle East, Southeast Asia, and other countries, and is highly praised by users.In the future, our company will still be based in the chain transmission industry and will continue to develop various transmission chains and conveyor chains. We expect customers at home and abroad to call us for consultation, investigation, and business negotiation. Warmly welcome friends at home and abroad to visit our company to discuss business and cooperation. Let us work together to create a better future.
AL Series Leaf Chain for Forklift Trucks and Material HandlingAL Series Leaf Chain for Forklift Trucks and Material Handling
Hot Tags: AL Series Leaf Chain Manufacturer, Forklift Truck Leaf Chain Supplier, Material Handling Leaf Chain Wholesale
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