BAB Series High Torque High Precision Planetary Gearbox (Planetary Gear Reducer)

Discover Raydafon Group's BAB Series High Torque High Precision Planetary Gearbox, engineered for demanding industrial applications. This planetary gear reducer delivers exceptional torque and accuracy, crafted with advanced materials for durability and smooth operation. Ideal for robotics, automation, and heavy machinery, it solves complex motion control challenges with reliable performance. Its unique compact design and precision gears offer superior efficiency compared to standard reducers, enhancing productivity and reducing downtime. Experience the confidence of seamless integration and long-lasting performance—upgrade your equipment with Raydafon Group's innovative solution today.

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Product Description

BAB Series High Torque High Precision Planetary Gearbox (Planetary Gear Reducer)

The BAB series high precision planetary gearbox is a type of gearbox that utilizes planetary gears to provide high torque and precision in a compact design. It is commonly used in applications where high precision and high torque are required, such as robotics, automation, and machine tools.The BAB series high precision planetary gearbox is known for its high efficiency, low backlash, and high torsional rigidity, which allows for accurate positioning and smooth operation. It is available in various ratios and sizes and can be customized to suit specific application requirements. Overall, the BAB series high precision planetary gearbox is a reliable and versatile gearbox that can be used in a wide range of applications requiring high precision and high torque.

▍BAB Series High Precision Planetary Gearbox Parts:

1	内六角螺钉/ Inner hex screw	11	太阳轮/ Sun wheel	21	O型橡胶密封圈/0-ring
2	后盖/ Back cover	12	孔用挡圈/ Hole-circlip	22	内齿圈/ Internal gear
3	堵头/ Plug	13	垫圈/Washer	23	轴承/ Bearing
4	锁紧环/Locking ring	14	滚柱/ Roller	24	油封/Oil seal
5	内六角螺钉/ Inner hex scewv	15	滚针/ Kingpin	25	锁紧螺母/Locknut
6	油封/Oil seal	16	行星轮/ Planet gear	26	行星架/ Planet carier
7	轴用挡圈/ Shaft-circlip	17	垫圈/Washer	27	垫圈/Washer
8	孔用挡圈/ Hole-circlip	18	行星架/ Planet crrier	28	沉头螺钉/Countersunk head screw
9	O型橡胶密封凿/ 0-ring	19	键/ Key	29	后盖/ Back cover
10	轴承/ Bearing	20	轴承/ Bearing	30	连接板/ Connecting plate

▍BAB Series High Precision Planetary Gearbox Design:

The housing and flange of the planetary gearbox are made of Aluminum alloy die-casting ADC12.
Planetary gear systems are made of high-precision gears.
The material of Ring Gearsis 40Cr.
The planetary gear material of the BAB precision planetary gearbox is 20CrMnTi, the surface hardness value of the BAB planetary reducer is about HRC58~62, and the inner hardness data is around HRC33~40.
The input end of the planetary gearbox is equipped with a motor adaptor and keyed hollow shaft.
Output configurations of the BAB precision planetary reducer gearbox are keyed solid shaft-output method, Keyless solid shaft output, or output for holes. It depends on the specific needs of customers.
Applicable motors are servo motors and stepper motors for all Japanese, German, Taiwan,ese, or American brands.

▍BAB Series High Precision Planetary Gearbox Advantages:

The precision planetary gearbox is a new-generation product independently developed by our company. It integrates advanced technology at home and abroad and has main advantages.1. Noise less than 65 dB.2. The backlash can be within three arc minutes for a single stage and five arc minutes for a double stage.3. The single-stage efficiency is over 95%, and the double-stage efficiency is around 92%.4. High input speed: up to 8000rpm.5. High torque: higher than the torque of the available standard planetary reducer.6. High stability: using high-strength alloy steel, the whole gear is hardened, not only surface hardening but also guarantees service life and long-term use and maintains the initial speed.7. The high reduction ratio adopts a modular design, the planetary gearboxes can be connected, and the speed ratio can reach more than one thousandth.

▍BAB Series High Precision Planetary Gearbox Specification:

Series	Stage	Models	Ratio	Rated Torque	Output Flange Dia.	Output Shaft Dia.	Backlash	Efficiency
BAB Planetary Gearbox	1 Stage	BAB042, BAB060, BAB090, BAB115, BAB142, BAB180, BAB220	3, 4, 5, 6, 7, 8, 9, 10	14N.m~2000N.m	42mm~220mm	Φ13, Φ16, Φ22, Φ32, Φ40, Φ55, Φ75	≤1, ≤3, ≤5 arcmin	≥97%
BAB Planetary Gearbox	2 Stage	BAB042, BAB060, BAB060A, BAB090, PAB090A, BAB115, BAB142, BAB180, BAB220	15, 20, 25, 30, 35, 40, 45, 50, 60, 70, 80, 90, 100	14N.m~2000N.m	42mm~220mm	Φ13, Φ16, Φ22, Φ32, Φ40, Φ55, Φ75	≤3, ≤5, ≤7 arcmin	≥94%

▍BAB Series High Precision Planetary Gearbox Outline Dimension:

▍ 1 Stage Planetary Gearbox (Ratio i=3~10)

▍ 2 Stage Planetary Gearbox (Ratio i=15~100)

▍BAB Series High Precision Planetary Gearbox Applications Scenario:

Precision planetary gear reducers are widely used in the following fields1. Aerospace and military industries.2. Healthcare, Electronics Information Technology Industry3. Industrial robots, production automation, and CNC machine tool manufacturing industries.4. Industries include automobile manufacturing, textile, printing, food, metallurgy, environmental protection engineering, warehousing, and logistics. BAB Series High Torque High Precision Planetary Gearbox (Planetary Gear Reducer)

▍How to Install a Planetary Gearbox on a Servo Motor?

Step One: wipe off the anti-rusting additive and grease on the motor shaft.Step Two: Remove the rubber plug.Step Three: Rotate the input shaft to align the fastening bolt with the plug hole. Please make sure that the cap screw is loosened. If a shaft sleeve is attached, please install it according to the figure below.Step Four: Place the reducer vertically in a flat place so that the motor mounting face of the planetary gearbox is upward. Insert the motor shaft into the input shaft slowly to avoid hitting the input shaft. Please make sure that the flange of the motor is close to the flange of the servo gearbox. Tighten the motor mounting bolts based on the designated tightening torque.Step Five: Use a torque wrench to tighten the clamping bolt according to the designated fastening torque.Step Six: Install the rubber bolt. The whole installation procedure is finished.

Step One	Step Two	Step Three

Step Four	Step Five	Step Six

▍High Precision Planetary Gearbox Lubrication:

Lubrication is an important aspect of maintaining the performance and longevity of a high precision planetary gearbox. Proper lubrication can help reduce friction and wear, dissipate heat, and prevent corrosion.The type of lubricant used will depend on the specific application and operating conditions of the high precision planetary gearbox. Generally, a high-performance synthetic lubricant with a high viscosity index and good thermal stability is preferred. The lubricant should also be compatible with the materials used in the gearbox, such as the gears, bearings, and seals.It is important to follow the manufacturer's recommendations for lubrication intervals and quantities to ensure optimal performance and lifespan of the gearbox. In addition, regular inspections of the high precision planetary gearbox and lubrication system should be performed to detect any signs of contamination or degradation of the lubricant, which can lead to premature failure of the planetary gearbox.To lubricate a planetary gearbox, the lubricant is typically introduced through a fill port and circulated throughout the gearbox using a pump or other means. Some high precision planetary gearboxes may have specialized lubrication systems, such as oil mist or oil jet systems, to provide precise and efficient lubrication to critical components.

▍We Also Provide Other Series Planetary Gearbox:

▍High Precision Planetary Gearbox Manufacturers

Raydafon Mechanical & Electrical Co., Ltd. is a professional manufacturer of planetary gearbox and electric motors. The factory covers an area of 20,000 square meters, the building area of 30,000 square meters, and the total number of staff is more than 200. We have passed the ISO9001:2015 international quality management system standard certificate, CCC national compulsory product certificate, and CE certificate. We have developed advanced management software such as ERP to keep pace with international standards. In order to serve customers better, the company actively cooperates with colleges and universities to develop new products and improve existing products.

▍FAQ

Q1: What is a high torque planetary gearbox?A: A high torque planetary gearbox is a type of gearbox that uses planetary gears to provide high torque output. It is designed to handle high loads and provide precise, efficient power transmission in a compact and robust package.Q2: What are the benefits of a high torque planetary gearbox?A: The benefits of a high torque planetary gearbox include high torque capacity, high efficiency, low backlash, and high precision. It is also compact in size, making it ideal for use in applications where space is limited.Q3: What applications are high torque planetary gearboxes used in?A: High torque planetary gearboxes are used in a wide range of applications, including robotics, automation, machine tools, printing machinery, packaging machinery, and many others. They are particularly useful in applications that require high precision and high torque output.Q4: How do high torque planetary gearboxes work?A: High torque planetary gearboxes work by using a planetary gear system, which consists of a sun gear, planet gears, and a ring gear. The sun gear is typically driven by a motor, and the planet gears mesh with both the sun gear and the ring gear. As the sun gear rotates, it drives the planet gears, which in turn rotate the output shaft, producing high torque output.Q5: What factors should be considered when selecting a high torque planetary gearbox?A: Thefactors that should be considered when selecting a high torque planetary gearbox include the required torque capacity, input speed, output speed, efficiency, backlash, size, and mounting options. It is also important to consider the specific application requirements, such as the operating environment, load type, and duty cycle. Consulting with a gearbox expert or supplier can help ensure that the gearbox selected is the best fit for the specific application.

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