Plastic Conveyor Chains Sideflexing With Base Roller Chains Replacement Of System Plast 3873-L-K1200

Plastic Conveyor Chains Sideflexing With Base Roller Chains Replacement Of System Plast 3873-L-K1200

Application in high-speed curve conveyors in food industry dish conveying Long-distance conveying,Bottom chain: carbon steel or stainless steel,Consist of metal chain and plastic chain,The longest distance: carbon steel-30m,stainless steel-24m,Max. speed: lubricant 90M/min dryness 60M/min,Packing: 10 feet = 3.048 M/box 26pcs/M,Max tensile force in carbon??4000N,stainless steel??2000N.

Introduction

Plastic Conveyor Chains Sideflexing With Base Roller Chains is a type of plastic conveyor chain with a base roller chain and the ability to convey in sideways curvature. Typically made of plastic, these chains are characterized by their wear resistance, corrosion resistance, and lightweight nature.

Features and Benefits

• Sideflexing Capability: Compared to traditional metal chains, plastic conveyor chains have stronger sideflexing capabilities. They can adapt to curved conveyor systems, enabling curved or multi-angle conveying, providing greater flexibility and freedom in equipment layout.
• Lightweight and Low Noise: Plastic conveyor chains are lighter than metal chains. This reduces loading and energy consumption during transportation, and produces a lower noise level. This is particularly beneficial for applications requiring low noise and energy efficiency.
• Wear and Corrosion Resistance: Plastic conveyor chains typically have good wear and corrosion resistance. They can operate for long periods of time in harsh environmental conditions without being corroded or damaged.
• Easy to Clean and Maintain: Plastic conveyor chains are easier to clean and maintain than metal chains. They typically have a smooth surface that is not prone to dust, dirt, or liquid buildup. In addition, plastic materials do not require lubricants, reducing maintenance work and lubricant usage.

Applications

Plastic conveyor chains are widely used in the food and beverage industry production lines. They can achieve curved conveying in food processing, packaging, and transportation processes, such as in bottled beverage production lines. Due to their corrosion resistance, they are also widely used in the chemical and pharmaceutical industries to transport chemicals, drugs, and other corrosive substances. In the warehousing and logistics industries, plastic conveyor chains are also commonly found in sorting, packaging, and transportation systems, where they can adapt to complex layouts and curved conveying requirements. In the mechanical manufacturing and assembly industries, plastic conveyor chains can be used to transport parts and components, with their sideflexing capabilities and lightweight characteristics contributing to improving production line flexibility and efficiency.

Customization Options

When considering plastic conveyor chains for your application, it is important to ensure that your specific application requirements are communicated clearly with the manufacturer or supplier. This includes working environment conditions, load requirements, curve radius, speed requirements, etc. This will help the manufacturer to provide a customized chain solution that meets your specific needs.

Other customization options to consider include:

• Material Selection: Choose appropriate plastic materials based on the requirements of the application environment, to ensure wear resistance, corrosion resistance, chemical solvent resistance, etc. Different plastic materials have different characteristics, such as polyethylene, polyamide, polypropylene, etc.
• Size and Construction: Determine the size and construction of the chain based on equipment layout and curved conveying requirements. This includes chain width, roller diameter, chain link shape, etc. Ensure that the customized chain is fully compatible with the equipment and meets the curved conveying requirements.

Installation and Maintenance

Proper installation and maintenance are crucial to ensure the optimal performance and longevity of plastic conveyor chains.

Installation process:

• Clean the work area: Ensure that the work area is clean and free of any obstacles to facilitate the installation process.
• Prepare tools and materials: Prepare the necessary tools, such as wrenches, screwdrivers, and bolts and nuts required for installing the chain.
• Install the chain: Install the chain correctly on the conveyor equipment according to the manufacturer's installation guide. Ensure that the chain is positioned and fastened properly to ensure normal operation.
• Adjust and test: After installation, adjust and test the chain to ensure that there is no excessive slack or tightness, and test the chain's sideflexing capability and normal operation.

Maintenance process:

• Regular cleaning: Regularly clean the chain and rollers to remove accumulated dirt and debris. Use cleaning agents and brushes for cleaning to ensure that the chain surface remains clean and smooth.
• Lubrication: Regularly lubricate the chain and rollers according to the manufacturer's recommendations. Use appropriate lubricants to ensure smooth operation of the chain and reduce wear.
• Inspection and part replacement: Regularly inspect the chain, rollers, and other parts for wear and damage. If any damage or wear is found, replace it in a timely manner.
• Adjustment and calibration: Regularly check the tension and sideflexing capability of the chain, and make necessary adjustments and calibrations.
• Follow manufacturer's guidelines: Always follow the manufacturer's maintenance guidelines and recommendations. Especially for special custom chains, the manufacturer may provide specific maintenance requirements and precautions.

Compatible Sprockets

Sprockets are an important part of the plastic conveyor chain system, and the correct selection and installation of sprockets is crucial to ensure the normal operation and longevity of the chain system. The following sprockets are compatible with the System Plast 3873-L-K1200:

• 1873GD-20T Sprocket: 20-tooth, 5.75-inch pitch diameter sprocket for LF1873 base roller chain.
• 1873GD-30T Sprocket: 30-tooth, 8.63-inch pitch diameter sprocket for LF1873 base roller chain.

It is important to select sprockets that match the chain's pitch, tooth count, and other specifications, as well as ensuring that the sprockets are installed and aligned correctly.

Other Chain Products We Offer

In addition to plastic conveyor chains with base roller chains, we also offer other chain products to meet your conveyor system needs, including:

• Plastic Chain: Plastic conveyor chains with plastic links that are lightweight, corrosion-resistant, and suitable for use in food processing and other industries.
• Stainless Steel Chain: Stainless steel conveyor chains that are durable and resistant to corrosion and high temperatures, suitable for use in harsh environments.
• Agricultural Chains: Chains specifically designed for use in agricultural equipment, including roller chains, leaf chains, and pintle chains.
• Leaf Chains: Chains with link plates that are longer than their width, enabling them to withstand heavy loads and resist fatigue.

About Raydafon

Raydafon was founded in 2003 and is a professional company specializing in transmission parts. We have multiple advanced production and inspection equipment, including CNC gear grinding machines, gear measuring machines, CNC gear shapers, machine centers, CMMS, and torque test systems.

Our company's strengths include:

• Professionalism: We have a team of experienced professionals who are dedicated to providing high-quality products and services to our customers.
• International Certification: Our products are certified to international standards, including ISO9001, CE, and SGS.
• Customization Services: We provide customized solutions to meet our customers' specific needs and requirements.
• Production Equipment: Our advanced production equipment enables us to produce high-quality products efficiently and accurately.
• After-Sales Service: We provide timely and effective after-sales service to ensure customer satisfaction.

Raydafon welcomes customers to inquire about or customize our products.

FAQ

1. What is the longest distance that System Plast 3873-L-K1200 can cover?

The longest distance that System Plast 3873-L-K1200 can cover is 30 meters for carbon steel and 24 meters for stainless steel.

2. What is the maximum speed for System Plast 3873-L-K1200?

System Plast 3873-L-K1200 can achieve a maximum speed of 90 meters per minute with lubricant and 60 meters per minute in dry conditions.

3. What are the main advantages of plastic conveyor chains over metal chains?

Plastic conveyor chains are lighter, have stronger sideflexing capabilities, are quieter, and have better wear and corrosion resistance than metal chains. They are also easier to clean and maintain.

4. What are the main customization options for plastic conveyor chains?

The main customization options for plastic conveyor chains include material selection, size and construction, and sprocket selection.

5. What are the main industries that use plastic conveyor chains?

Plastic conveyor chains are widely used in the food and beverage industry, chemical and pharmaceutical industry, warehousing and logistics industry, and mechanical manufacturing and assembly industry.