DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry

Raydafon Guoup presents the DXG100/DXG100 D Series Shaft Mounted Gearbox, engineered for durability in quarry and mining applications. With robust construction, advanced technology, and efficient design, it delivers reliable power transmission, reducing downtime and enhancing productivity for industry professionals. Experience seamless operation and superior performance that tackles challenging environments with ease. Stand out with innovative features tailored to heavy-duty needs, ensuring long-term value and operational confidence. Choose excellence in gearbox solutions.

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Product Description

DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry

A Shaft Mounted Gearbox, also known as a Shaft-Mount Reducer, is a gearbox that is mounted directly onto a shaft. This type of gearbox is used to reduce the speed and increase the torque of an electric motor.Shaft Mounted Gearboxes are commonly used in applications where space is limited or where it is difficult to align the gearbox with the motor. The gearbox is mounted directly onto the driven shaft, eliminating the need for a separate mounting platform. This makes installation faster and easier and reduces the overall footprint of the system.Shaft Mounted Gearboxes are commonly used in conveyors, mixers, and other types of industrial equipment. They are also often used in mobile applications such as agricultural machinery and construction equipment.One of the main advantages of Shaft Mounted Gearboxes is their efficiency. They are designed to transfer power with minimal loss, which makes them an energy-efficient solution for many applications.

DXG100/DXG100 D Series Shaft Mounted Gearbox Specifications:

Model	i	n1=1400r/min				n1=900r/min				n1=500r/min
		n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1	n2	Mn2	Pn1	Rn1
		r/min	N/m	kW	N	r/min	N/m	kW	N	r/min	N/m	kW	N
DXG100	5	280	5500	165	5500	180	6200	120	6200	100	7000	75	7900
DXG100-D	10	140	9000	139	5000	90	9500	94	5600	50	10000	55	6800
	12.5	115	9000	113	5000	74	9500	77	5600	41	10000	45	6800
	15	93	9500	98	5000	60	10000	66	5600	33	10500	39	6800
	20.45	68	9500	72	5000	44	10000	49	5600	24.4	10500	28	6800
	25	56	9800	60	5000	36	10500	42	5600	20.0	11000	24	6800
	30.6	46	9800	49	5000	29.4	10500	34	5600	16.3	11000	20	6800

DXG100/DXG100 D Series Shaft Mounted Gearbox Dimensions:

Model	外部尺寸 Outside dimensions																				重量Weight
	a1	a2	H	h1	B	b1	b2	b3	b4	D1	D2	d	E	e	g	f1	t1	S	s1	L	(kg)
DXG100	239	180	255	70	257.5	108	30	40.5	60	710	675	55	110	100	5	59	16	M16	17	293.5	265
DXG100-D												48				51.5	14				285

DXG100 Series Shaft Mounted Gearbox Output Hollow Shaft:

Model		输出空心轴的尺寸Dimensions of output hollow shaft
Model		d1	D4	D5	K0	K1	K2	K3	f2	t2	n	n1	n2
DXG100	Φ100	160	100	120	288.5	60	136.5	20	106.4	28	26	M20	78
DXG100	Φ125	160	125	145	288.5	60	136.5	20	132.4	32	26	M20	100

Installation of ATA (DXG) Series Shaft Mount Gearbox:

The following installation instructions must be followed.1. Ensure that the gearbox is properly installed to prevent loosening. Install hydraulic couplings, torque limiters, etc., if necessary for use in situations of overload or vibration.2. Before painting, there must be protective measures on the machining surface of parts and the outer surface of the oil seal to prevent the paint from drying on the rubber and damaging the sealing function.3. Before the gearbox is used, it shall be ensured that the equipment connected with the gearbox shall comply with the relevant technical regulations.4. Before starting the machine, ensure that the oil surface conforms to the assembly position specified by the gearbox, and the oil’s viscosity should be suitable for the gearbox.5. For outdoor installation, Proper measures must be taken to protect the motor from rain or sun exposure.6. Before assembly, each mounting surface must be cleaned and properly treated to prevent rust.

ATA(DXG) Series Shaft Mounted Gearbox Mounting Positions:

DXG (ATA) Series Shaft Mounted Gearbox for Conveyor:

DXG (ATA) series shaft-mounted gearbox is usually hanging mounted on machines through the shaft and tie rod. DXG(ATA) series shaft-mounted gearbox is widely applied in mining machinery. The following pictures are illustrations. Maybe you are interested in DXG(ATA) Series Hanging Speed Reducer Gearbox. DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry

ATA (DXG) Series Shaft Mounted Gearbox Maintenance:

1. After a 300-hour operation, please change the oil, and flush the gear unit with suitable detergents.2. Please do not mix mineral oil and synthetic oil.3. Please check the oil level at regular times.

Shaft Mounted Gearbox Manufacturers and Suppliers

Zhejiang Raydafon Transmission Machinery Co., Ltd. is China's general mechanical gearbox industry Association unit; it is engaged in gearbox professional manufacturing company, the company in the domestic industry took the lead and passed the ISO9001 international quality system certification, perfect quality system, and strict management, so that the product quantity is a perfect guarantee, deeply trusted by the majority of users, was rated as a star enterprise over the years. Since its establishment in 1991, the company has introduced advanced technology and high-precision equipment so that the quality of its products continues to improve; the main products are helical gearbox, spiral bevel gearbox, cycloidal gearbox, mechanical stepless speed variator, worm gearbox, screw jack lifter, and planetary gearbox. The company has complete testing equipment; gear material is made of high-quality alloy steel by carburizing fire, grinding teeth, and precision up to GB/T10095 standard 5~6 to ensure high strength, low noise, and durable products. The Company's tenet is "quality first, reputation first"; the company is willing to cooperate with friends at home and abroad, which is a joint development.

FAQ

Q1. How to choose a gearbox which meets our requirements?A: You can refer to our catalog to choose the gearbox, or we can help to choose when you provide the technical information of required output torque, output speed, and motor parameters, etc.Q2. What information shall we give before placing a purchase order?A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.b) Housing color.c) Purchase quantity.d) Other special requirements.Q3. What industries are your gearboxes being used in?A: Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, tobacco, environmental protection, logistics, etc.Q4. Do you sell electric motors?A: We have stable motor suppliers who have been operating with us for a long-time. They can provide electric motors of high quality.Q5: Can you make it as per the custom drawing?A: Yes, we offer customized service for customers.

Hot Tags: Shaft Mounted Gearbox for Mining, DXG100 D Series Gearbox Supplier, Quarry Gearbox Wholesale

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