Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 872

Our Worm Reducer is a high-quality replacement for the Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer. It features a flange double/triple reduction design, with a power rating of up to 45 kW. This efficient and energy-saving right-angle drive offers multiple installation options and comes with a pre-set range of gear ratios from 8:1 to 16,000:1. The Worm Reducer is dimensionally interchangeable with market leaders and is compatible with standard IEC motors without modification. Its modern design technology and high-quality components make the C series helical worm gearboxes more cost-effective in terms of Nm than any other gearbox in the market.

Features

• Transmission ratio ranging from 8:1 to 16,000:1
• Maximum torque up to 10,000 Nm
• Available in 8 different specifications
• Bore sizes ranging from 20 mm to 90 mm
• Efficient and energy-saving right-angle drive
• High-efficiency gear transmission for energy and cost savings
• Dimensional interchangeability with other manufacturers' products
• Innovative motor adapter with standard IEC interface
• Oil-free seal design prevents oil leakage during motor disassembly
• Multiple mounting options: base, flange, or shaft

Applications

• Conveyor systems
• Material handling equipment
• Packaging machinery
• Food processing equipment
• Agricultural machinery
• Industrial mixers
• Printing presses
• Automated assembly lines
• Solar tracking systems

Structure of Worm Reducer

• Housing: Provides protection and support for internal components
• Input Shaft: Transfers power from the motor to the gearbox
• Worm Gear: Converts input rotation into a perpendicular output motion
• Worm Shaft: Transmits power to the output shaft
• Bearing: Reduces friction and supports rotating parts
• Output Shaft: Transfers power to the driven equipment

Installation

The performance of the Worm Reducer depends on proper installation, lubrication, and maintenance. Here are the installation guidelines for different mounting options:

Shaft Mounting

1. Ensure the shaft and gearbox unit holes are clean and free from burrs.
2. Apply a sufficient amount of lubricating oil on the shaft and holes to aid assembly and prevent friction corrosion.
3. Slide the unit onto the drive shaft and install the key.

Foot Mounting

1. Securely mount the equipment on a sturdy structure.
2. Install an output shaft extension if required.
3. Use an elastic coupling for connecting shafts and ensure the shaft misalignment is within the coupling's tolerance range.
4. When mounting pulleys or sprockets on two shafts, position them as close to the gearbox as possible.
5. Do not strike the shaft when installing or removing transmission components to avoid damaging the bearings.

Lubrication and Maintenance

To ensure optimal performance and longevity, the Worm Reducer requires proper lubrication and regular maintenance:

Lubrication

• Oil Change: Gearboxes with sizes 870 and 871 are lubricated for life, except in explosive working conditions. All other gearbox sizes require oil changes based on the working temperature of the equipment. For new gearboxes, replace half of the oil after 1000 hours of operation, one year, or the specified service life.

Maintenance

• Regularly check for oil leaks and ensure proper lubrication levels.
• Inspect and tighten all fasteners to prevent loosening during operation.
• Monitor gearbox temperature and vibration to detect any abnormalities.
• Replace worn-out or damaged components promptly to avoid further damage.

Fenner Helical Worm Gearbox Replacement

Our company specializes in providing high-quality replacements for Fenner brand helical worm gearboxes. We offer competitive prices and ensure that our products meet or exceed the original manufacturer's specifications. Please note that our products are replacement parts, not original equipment. If you require original equipment, please contact the original supplier for purchase.

Electric Motors for Worm Gear Reducers

Electric motors and worm gear reducers are essential components in various applications. The motor provides the driving force, while the worm gear reducer controls the speed and torque output. Our company also offers a wide range of electric motors for sale, ensuring compatibility and optimal performance with our worm gear reducers.

We are a comprehensive transmission equipment manufacturer known as Raydafon. With over 20 years of experience in the design, production, manufacture, and sales of gearboxes, we have established a reputation for providing high-quality products and excellent service. Our gearboxes are widely used in various industries, including equipment, food processing, car wash, packaging, and automation. We pride ourselves on offering the best service, highest product quality, and competitive prices.